Question about 2004 Ford Super Duty F 450

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How to adjust clutch brake on a eaton 2800 series clutch which is installed in a 2004 sterling dump truck

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This is from http://refrigeratedtrans.com/mag/transportation_replace_original_equipment/

"A good clutch adjustment begins by identifying the location of the bearing. It should be positioned 1/2" to 9/16" from the clutch brake."

"After the bearing is set, adjust the truck linkage to allow the clutch brake to squeeze a .010" feeler gauge between the bearing and clutch brake when the pedal is no more than 1" to 1.5" from the floor. Setting the clutch brake position too far from the floor reduces the stroke to the clutch and could cause release problems and reduce brake life.
All that remains is checking the free-pedal distance in the cab. With the pedal in the up position, there should be 1" to 3" of free pedal. The clutch is now adjusted correctly."

Posted on Apr 21, 2009

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Dec 15, 2015 | Cars & Trucks

1 Answer

How to Install a new eaton 2104-20892561 clutch on a Mack Ch613


It\'s the same for all CH models and then some ,do you have the old one out ? I will look for you, I have done a lot of them ,I\'m going to ask a few questions so bear with me , ok ? ,do you have a pilot shaft or can borrow one ? for aling clutch ,and a big tranny jack , did you remove or have motor out or are you just removing tranny. ? it\'s all just really heavy it\'s a 2 person job no dough, but for the most part same as a car or truck, OTC makes a clutch installing tool to hold the two clutch plates and two pressure plates , hard part is putting throw out bearing in and holding clutch lever all the way back so it can fall in and don\'t forget to put clutch brake on shaft, if using 1 piece unit, aftermarket ones break down to easy (crap) but you can put it in after an adjust it when adjusting clutch for first time .hope this gets you going ,get back to me and I\'ll do my best to get info for you or a place for you to get it hope this helped .

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Sep 01, 2014 | Cars & Trucks

1 Answer

I have a 2004 tacoma. When i park it on a slight incline hill and leave it in 1st gear (manual) and no emergency brake, it occasionally slips backwards. it kinda pulsates down ,stops and then again. It...


manual transmission clutches wear, making it necessary to adjust clutch pedal position, much like brake pads wear. Check your vehicle clutch adjustment by finding out if clutch pull point, or friction point is approximately I/2 the distance from all the way pressed to the floor and all the way released. does not need to be exactly halfway, but should be close. If the clutch release point is up towards the top vehicle clutch definitely will not hold completely, and allow vehicle pulsing roll. This will indicate clutch adjustment, or even require replacement.

Sep 22, 2013 | 2004 Toyota Tacoma

1 Answer

1969 ford f600 dump truck cluth fluid fill?


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Apr 05, 2012 | Cars & Trucks

2 Answers

How to adjust clutch pedal on 86 mustang lx


clutch is supposed to be self adjusting. Here are instructions for replacing the adjuster:


REMOVAL & INSTALLATION


See Figure 1

  1. Disconnect the battery cable from the negative terminal of the battery.
  2. Remove the steering wheel using a steering wheel puller, Tool T67L-3600-A or equivalent.
  3. Remove the lower dash panel section to the left of the steering column.
  4. Remove the shrouds from the steering column.
  5. Disconnect the brake lamp switch and the master cylinder pushrod from the brake pedal.
  6. Rotate the clutch quadrant forward and unhook the clutch cable from the quadrant. Allow the quadrant to slowly swing rearward.
  7. Remove the bolt holding the brake pedal support bracket lateral brace to the left side of the vehicle.
  8. Disconnect all electrical connectors from the steering column.
  9. Remove the 4 nuts that hold the steering column to the brake pedal support bracket and lower the steering column to the floor.
  10. Remove the 4 booster nuts that hold the brake pedal support bracket to the dash panel.
  11. Remove the bolt that holds the brake pedal support bracket to the underside of the instrument panel, and remove the brake pedal support bracket assembly from the vehicle.
  12. Remove the clutch pedal shaft nut and the clutch pedal, as outlined above.
  13. Slide the self-adjusting mechanism out of the brake pedal support bracket.
  14. Examine the self-adjusting mechanism shaft bushings on either side of the brake pedal support bracket, and replace if worn.

To install:
  1. Lubricate the self-adjusting mechanism shaft with motor oil and install the mechanism into the brake pedal support bracket.
  2. Position the quadrant towards the top of the vehicle. Align the flats on the shaft with the flats in the clutch pedal assembly, and install the retaining nuts. Tighten to 32-50 ft. lbs. (43-67 Nm).
  3. Position the brake pedal support bracket assembly beneath the instrument panel, aligning the four holes with the studs in the dash panel. Install the four nuts loosely.
  4. Install the bolt through the support bracket and into the instrument panel. Tighten to 13-25 ft. lbs. (18-34 Nm).
  5. Tighten the four booster nuts that hold the brake pedal support bracket to the dash panel to 13-25 ft. lbs. (18-34 Nm).
  6. Connect the brake lamp switch and the master cylinder pushrod to the brake pedal.
  7. Attach the clutch cable to the quadrant.
  8. Position the steering column onto the four studs in the support bracket and start the four nuts.
  9. Connect the steering column electrical connectors.
  10. Install the steering column shrouds.
  11. Install the brake pedal support lateral brace.
  12. Tighten the steering column attaching nuts to 20-37 ft. lbs. (27-50 Nm).
  13. Install the lower dash panel section.
  14. Install the steering wheel.
  15. Connect the battery cable to the negative terminal on the battery.
  16. Check the steering column for proper operation.
  17. Depress the clutch pedal several times to adjust the cable.
  18. 714c4a4.gif

Sep 24, 2010 | Ford Mustang Cars & Trucks

2 Answers

How do I adust the emergency brake


There is an adjuster under the console. See instructions below from autozone.com:

    1. On vehicle with low series floor console:
    1. If equipped, remove the manual transmission shift knob by turning counterclockwise.
    2. Remove the floor console front finish panel.
    3. Apply the parking brake, then remove the floor console rear finish panel.

    1. On vehicle with high series floor console:
    1. Apply the parking brake.
    2. Remove the floor console finish panel.

    1. Remove the adjustment nut clip.
    2. Turn the parking brake control adjustment nut so that the parking brake control stroke is three to five notches when pulled.

      0996b43f80204da9.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Turn the parking brake control adjustment nut so that the parking brake control stroke is three to five notches when pulled
    3. Confirm the parking brake is applied.
    4. Install the adjustment nut clip.
    1. On vehicles with high series floor console:
      1. Install the floor console rear finish panel.

    1. On vehicles with low series floor console:
    1. Install the floor console rear finish panel.
    2. Install the floor console front finish panel. If equipped, install the manual transmission shifter knob by turning clockwise.
  • Sep 12, 2010 | 2004 Ford Escape

    1 Answer

    How can i find out my parking brake adjustments on my 2003 ford escape?


    Parking Brake Cable Adjustment Vehicle with low series floor console
    1. Remove the floor console front finish panel.
      1. If equipped, remove the manual transmission shift knob by turning counterclockwise.
      1. Remove the floor console front finish panel.
    1. Remove the floor console rear finish panel.
      1. Apply the parking brake.
      1. Remove the floor console rear finish panel.
    Vehicle with high series floor console
    1. Remove the floor console finish panel.
      1. Apply the parking brake.
      1. Remove the floor console finish panel.
    All vehicles
    1. Remove the adjustment nut clip.
    1. Turn the parking brake control adjustment nut so that the parking brake control stroke is three to five notches when pulled.
    1. Confirm the parking brake is applied.
    1. Install the adjustment nut clip.
    Vehicle with high series floor console
    1. Install the floor console rear finish panel.
    Vehicle with low series floor console
    1. Install the floor console rear finish panel.
    1. Install the floor console front finish panel.
      • If equipped, install the manual transmission shifter knob by turning clockwise.

    Jan 21, 2009 | 2003 Ford Escape

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