2000 Ford F150 Flareside SuperCab Logo
scott Posted on Apr 18, 2009
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Coolant in # 1 cylnder\clean intake port of intake manifold

2000 ford f150 4.6 v8 138,000 miles,has coolant in #1 cylnder,intake gaskets have been replaced,no excessive pressure in radiator,no coolant in oil,intake port tube super clean for that cylnder while the other 7 have carbon in them.confused whats wrong.possible cracked intake,anyone hear of this before?

  • scott Apr 18, 2009

    thanks,my first time working on a triton engine,but have lots of experience of windsor 5.8.

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  • Posted on Apr 18, 2009
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Check the lower intake gasket again the new gaskets that are being use made out of plastic with rubber port seals sometimes don't seal right I still used gasket sealer with the new plastic gasket even if it has rubber seals. MY 4.2 v6 had that problem but I went ahead and replaced the head gaskets also just to cover all the bases. And my F-150 has 210,000 miles on it. Make sure you tight the bolts I know it probably calls for something like 8 ft lbs which to me is not tight enough. Double it.

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1answer

I have been having for years cylinder 3 misfire on 2001 Ford F-150 5.4l due to coolant getting in the spark plug well. Any ideas?

yes 15psi coolant can leak and spray where ever it wants, called squirting.
gee park the car hot, open the hood and look for 1hr. idling hot.
the leak will be found.???
by just looking, not casually , every inch there.
your valve cover and spark coil (COPS) has leak (coolant)
some cars with cops can have a seal at the bottom of the COP well..
if not good it leaks oil not coolant so are you confused on
green coolant over, brown oil?
and spray can not land and pass by COP top seals unless those seals are bad (a double failure this) and 21 year old.

2001 engine ford 5.4L.

"tested for cracked head/gasket 3 times"
combustion side and water jacket leak down test. both?

it seals the combustion chambers and independent COP WELLS
5.4 liter TRITON engine not super charged , correct?

this engine is odd for cops. not done center of valve covers
or plugs at exhaust ports, (no cop fits there ever)
so ford put the cops into the head, and the head gasket is bad there
or you have casting flaw to the cop well to the water jackets

one way to find this is :
clean the #3 well dry
then on cold engine
run it till hot, 180f to 200F and cut the engine at key
then pull #3 cop and with a flash light look down the well to see the now 15psi pressure pushing(green collant) in to the well
if seen to ooze from inside walls, that is a castling flaw.
or the intake manifold water gasket seal leaks and drains down the cop hole.
I have no xray view of the head or this would be a childs play answer, given that.,
not sure me what heads are here, SOHC or DOHC. 2 or 3 or 4 valves per cylinder. guess at SOHC 2v.
5.4L has many varants on heads. photos of your cops would answer all that.
are your heads F6AZ MARKED.

see this water jacket port on Intake MAN they can leak can to places not wanted.

54l-undefined-undefined-0.jpg RECAP[
BAD GASKETS RELATED HEAD/ AND INTAKE.
BAD HEAD CASTING FLAW
the cop boots on an car this old are no good, and cheap to replace.
like $15 a pop
clean them up and HV just hates, contam., here, clean it all.
use NGK plugs or AC not chumpions.< that love to break)
sure ford, parts , sure motorcraft.
sure.
here is the 3v head. see that wall there behind the cop,
forget cylinder numbers for now.
see this, coolant would have leak massive to go over this dam.
so what heads do you have? 3 kinds. (2 or 3 is possible) 4 not.


3v-undefined-undefined-1.jpg

3v-undefined-undefined-2.jpg

cop-undefined-undefined-4.jpg

cop-undefined-undefined-5.jpg

cop-undefined-undefined-3.jpg this is Mr.COP, see the red arrow
if the coolant is sitting above the seal , and cop is pulled out , it then goes down, to the spark end. and spark ends.
if there is head casting flaw it will leak seen car parked hot engine turn off and 15psi coolant pressure will leak at #1 intake runner
or in the well
one or the other, and is the cause when seen. and tested.
tip

Intake Manifold gasket replacement and/or leaking= Ford

Intake Manifold gasket~

Replacing intake manifold gasket:
Replacing the intake manifold gasket, I used the tube kind, it's a make it youself for about $6 (it's blue and the consistancy of toothpaste) follow directions carefully! You can get a tube at Autozone or any car parts store. Has been working great. Just ask the cashier for the make it yourself kind of intake manifold gasket. Sorry, I don't remember the name of it, it's been that long...lol...

As for the Intake Manifold leaking coolant....It could, but shouldn't. One of the largest problems I've seen for coolant to leak out the Intake Manifold has been due to pressure in the system somewhere... Check the classic area:
Water pump- look for either water seapage and/or coolant. You'll know if it is because you will see real water either coming out of the water pump leak hole or under the thermostat. Most of the time coolant will pool where your heater hose runs in the intake manifold.

Mentioning heater hose. Check for leaks, holes, and/or cracked heater hoses. In-addition to the water pump, heater hoses...Check the transmission system, exhaust system, fuel system, radiator system, A/C system, secondary fan (located above the water pump housing), and thermostat.Also, check all electrical connections....Hummm....This is almost the entire workings of the vehicle.

NOTE: "It seems to be an infinity kinda thing... Once one thing starts to fail and is ignored, you are bound to be fixing a chain of event failures. Therefore, Do not ignore even the smallest problem or you'll be bound for life in repairs...."
0helpful
1answer

Location of freeze plug on 2001 malibu

I had a 2000 malibu 3.1 and the manifold gasket was leaking. Model years affected, 97-04. Check the recovery coolant tank and if it looks like a milk shake instead of coolant, then you have a bad intake manifold gasket. I replaced mine a few years ago and all was fine. Engines affected are the 2.4-3.1-and 3.5, look very carefully around the intake manifold and you will see it if its leaking! operating the engine with a coolant/oil mix can result in internal engine damage. Replacing the intake manifold gasket should correct these leaks. Because oil will mix with coolant if gasket is bad. Hope this helps you out! Good-Day!
0helpful
1answer

2004 chevy impala overheating, loosing coolant, smell coolant sometimes

Intake Manifold gasket replacement fixed my very similar issue. New ones from GM are aluminum w/rubberized gasket - old ones plastic with a rubberized gasket - common failure in the 80-100k mile range. My mechanic did it for $620 included sealant,thermostat,valve cover gasket, gasket kit, coolant,pipe,pipe, manifold t and supercharger gasket.
0helpful
1answer

How to fix oil leaks in chevy ss impala 1996


Instructions

1. Removal

Unscrew the bolt that holds the negative connection to the Impala's battery. Set this bolt aside for later use.

Remove the engine cover to access the intake manifold and manifold gasket. Disconnect the throttle body inlet duct from the engine.

Twist off the radiator cap to allow draining of the coolant to flow more smoothly. Place an empty container beneath the radiator's drain plug, and remove this plug. Allow all of the engine coolant to drain into the empty container. Replace the drain plug once you are finished.

Tag all of the electrical wiring and hoses before removing so that reconnection is precise to factory settings. Remove these parts, individually, from the intake manifold.

Loosen the bolts that hold the intake manifold to the Impala's engine block. Lift the intake manifold from the block once all bolts have been completely removed.

Use the flat-head screwdriver to pry the old intake manifold gasket from the engine block. Discard this part once you have removed it.

Clean the engine block thoroughly with the engine degreaser and linen cloth. If necessary, use a gasket scraper to remove excess buildup and grime.

2. Installation

  • Coat the top and bottom of the new intake manifold gasket with a chemical sealer so that it bonds to the engine block securely. Position this new manifold gasket so that it lines up perfectly with the cylinder ports of the Impala's engine block.

Place the old intake manifold on top of the newly-installed manifold gasket until it aligns with all of the holes of the cylinder flanges and manifold gasket.

Attach all of the bolts with your hand to the manifold. Once all bolts have been positioned, use a torque wrench and apply 15 foot-pounds of pressure to the bolts to secure the manifold into place.

Reconnect all of the necessary hoses and electrical wiring to the intake. Pour the engine coolant back into the radiator.

Reattach the engine cover on top of the intake manifold and engine block. Start the Impala's engine and check for any leaks around the new intake manifold gasket.

0helpful
1answer

I have a 2000 crown vic when i press the gass it wines up and than pull off or ****

I will offer a possible solution. There was a change in the intake manifolds because of soot buildup. On the old design, 8 bolts hold the airhorn to the intake manifold. Under the airhorn, and under its gasket is a channel which needs to be cleaned for top performance.

It takes a $10 gasket, and about 1 hour of time to pull and replace the cleaned part and to clean the intake passages below the airhorn.

This may be your problem.
6helpful
1answer

What is the torque specs on intake 4.3 l v6 vortec

0900c1528008ee89.gif

To install:

  1. Clean all gasket surfaces completely.
  2. Install the intake manifold gaskets with the port blocking plates facing the rear of the engine. Factory gaskets should have the words "This Side Up" visible.
  3. Apply gasket sealer to the front and rear sealing surfaces of the engine block.
  4. Apply a 0.197 inch (5mm) bead of RTV sealer to the front and rear of the block. Extend the sealer approximately 1 / 2 -inch (13mm) onto the heads.
  5. Install the lower intake manifold.
  6. Apply sealer to the lower intake manifold bolts prior to installation.
  7. Install the bolts and tighten in sequence and in 3 steps as follows:
    1. First step to 26 inch lbs. (3 Nm).
    2. Second step to 106 inch lbs. (12 Nm).
    3. Final step to 11 ft. lbs. (15 Nm).

  8. If removed, install the alternator bracket bolt.
  9. Install the coolant by-pass hose.
  10. Install the EGR valve.
  11. Connect the upper radiator hose to the thermostat housing.
  12. Connect the heater hose to the lower intake manifold.
  13. Connect the fuel pressure and return lines to the lower intake manifold.
  14. Connect the wiring harnesses and brackets to the lower manifold.
  15. Install the throttle cable bracket, then attach the throttle cable and the cruise control cable (if equipped).
  16. Install the transmission oil level indicator and tube, if equipped.
  17. Install the EGR tube, clamp and bolt.
  18. Install the PCV valve and hose.
  19. Install the A/C compressor and bracket.
  20. Install the distributor.
  21. Install the upper intake manifold.
  22. Fill the cooling system.
  23. Connect the negative battery cable.
  24. Start the vehicle and check the ignition timing (not adjustable).
  25. Verify no oil, coolant, vacuum or fuel leaks.

    0900c1528008ee88.gif

  26. Install the intake manifold bolts and tighten them to 35 ft. lbs. (48 Nm) in the sequence shown.

0helpful
2answers

O3 ford escape V6 began hesitating and missing at

change the plug wires they may be bad. or you may have a bad coil
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