Question about 2003 Kia Sedona

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Which pulley do u use to tighten the fan belt on 2002 KIA

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Hello,, the vehicle (like all vehicles today) has an automatic tensioner - it is possible that it is seized and needs replacing. Otherwise try this:
First, raise the vehicle and remove the wheel from the right front side, next remove the plastic splash shield and from there you will see the tensioner pulley and adjuster bolt. Loosen the nut first and then you turn the adjuster bolt.
Cheers

Posted on Apr 27, 2009

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Replace timing belt on 2002 kia spectre


Removal & Installation

1.5L, 1.6L (VIN 5) & 1.8L Engines
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Remove the accessory drive belts.
  4. Remove the alternator.
  5. Remove the water pump and crankshaft pulleys.
  6. Remove the timing belt guide plate.
  7. Remove the upper and lower timing belt covers.
  8. Position the crankshaft so that the timing mark is aligned with the timing mark on the engine.
  9. Verify that the I and E mark on the camshaft pulley align with the mark on the cylinder head.
    NOTE
    Do not move the crankshaft or camshaft once the timing marks have been correctly positioned.
  10. If the timing belt is to be reused, mark the direction of rotation on the timing belt.
  11. Remove the timing belt tensioner pulley.
  12. Remove the timing belt.


26088909-0r3idicjw2hp5z0o4sqjrbpc-4-0.gif


26088909-0r3idicjw2hp5z0o4sqjrbpc-4-1.gif


26088909-0r3idicjw2hp5z0o4sqjrbpc-4-3.gif
To install:
  1. Install the timing belt tensioner pulley, move the tensioner to its furthest point and tighten the lockbolt.
  2. Install the timing belt onto the pulleys, as follows, crankshaft pulley first, then the idler pulley, exhaust camshaft pulley, intake camshaft pulley, and the tensioner pulley.
  3. Loosen the tensioner pulley and allow the tensioner spring to apply tension on the belt, then tighten the lockbolt to 28-38 ft. lbs. (38-51 Nm).
  4. Rotate the crankshaft clockwise 2 turns and be sure all marks are still correctly aligned.
  5. Install the remaining components in the revere order of the removal noting the following torque specifications:

    Crankshaft pulley: 9-13 ft. lbs. (12-17 Nm) Water pump pulley: 9-13 ft. lbs. (12-17 Nm)
  6. Connect the negative battery cable.

Feb 10, 2016 | 2002 Kia Spectra

1 Answer

Timming belt replacement video for kia rio 2004


  • Place the drain pan under the radiator drain plug, open the plug and allow it to drain. Close the plug. Loosen the four nuts on the water pump pulley but do not remove them yet. Loosen the adjusting bolts in the alternator and the power steering pump with a wrench, push them away from the belts and remove the belts.
  • 2Remove the bolts securing the fan shroud to the radiator support using a 10 mm socket. Remove the four nuts on the water pump pulley, then remove the fan and shroud as an assembly. Remove the bolts in the crankshaft pulley using a socket. Loosen and remove the crankshaft bolt using a socket.

    • 3

  • Remove the top radiator hose. Extract all the 10 mm bolts securing the top and bottom timing covers and remove the covers.
  • 4Install the crankshaft bolt temporarily. Use a socket on the bolt and turn the crankshaft clockwise until the mark on the crankshaft sprocket aligns with the timing mark on the block at the 12 o'clock position. Look at the camshaft sprockets and make sure the left sprocket has the "I" facing straight up and the right sprocket has the "E" facing up. At the same time, notice that there is a line on each sprocket adjacent to each mark--make sure they line up with the notch on the cylinder head at 12 o'clock. This allows for perfect alignment. If they do not come close to aligning, rotate the crankshaft one more time and they will align.
  • 5Loosen the tensioner bolt and push the tensioner away from the belt. Loosely tighten the bolt to maintain position. Remove the belt.
  • 6Install the new belt starting on the right side away from the tensioner. Keep all the tension on the right side. Loosen the tensioner bolt and allow it to apply tension on the belt. Do not tighten the bolt yet. Rotate the engine two turns clockwise and re-align the timing marks. Tighten the tensioner bolt to 35 foot-pounds.
  • 7Install the timing belt covers. Remove the crankshaft bolt and install the crankshaft pulley. Reinstall the bolt and tighten. Install the radiator shroud and fan as an assembly. Place the fan on the water pump pulley, install the four nuts loosely, install the bolts in the fan shroud and tighten.
  • 8Install the belts around the crank pulley, water pump pulley and alternator and pull the alternator up to tension the belt and tighten the bolts using a socket. Tighten the water pump pulley nuts using a wrench.
  • 9Install the belt on the power steering pump, pull the pump out to tension the belt and tighten the bolts. Install the upper radiator hose. Fill the radiator with antifreeze
  • Jul 27, 2012 | 2004 Kia Rio

    1 Answer

    99 kia sporage timing marks


    Hi there:



    Check this information...

    dfd3ea1.gif


    Crankshaft match marks


    Align marks on timing belt pulley and pump body.

    Camshaft pulley alignment marks
    9f1c7ef.gif



    1. Align marks on camshaft pulleys with alignment marks on seal plate.
    2. Install timing belt. NOTE: No looseness should exist on the tension side and at the camshaft pulleys.
    3. Loosen tensioner lock bolt.
    4. Turn crankshaft 2 revolutions in direction of rotation and check that timing marks are still in alignment.
    5. Tighten timing belt tension lock bolt to 27-38 ft lb (32-52 Nm).
    6. Apply a force of 22 lbs to timing belt between camshaft sprockets.
    7. Belt deflection should measure 0.30-0.33 in (7.5-8.5 mm)


    1. NOTE: Replace tensioner spring if timing belt deflection is excessive.
    2. Timing Belt Installation


    eb770f2.gif

    1. Install lower timing belt cover.
    2. Install upper timing belt cover.
    3. Install power steering drive belt and adjust belt tension.
    4. Install fan pulley.
    5. Install generator drive belt and adjust belt tension.
    6. Install A/C drive belt and adjust belt tension.
    7. Install splash guard.
    8. Install fan and fan shroud.
    9. Install 4 fan bolts. Tighten to 24 ft lb (33 Nm).
    10. Install fan shroud mounting bolts.
    11. Install fresh air duct.
    12. Connect hose to resonance chamber.
    13. Connect battery negative cable.


    Hope this helps; also keep in mind that your feedback is important and I`ll appreciate your time and consideration if you leave some testimonial comment about this answer.


    Thank you for using FixYa, have a nice day.

    Mar 14, 2012 | Kia Sportage Cars & Trucks

    1 Answer

    Problem with 99 kia


    Hi there:Check this information...

    dfd3ea1.gif


    Crankshaft match marks


    Align marks on timing belt pulley and pump body.

    Camshaft pulley alignment marks
    9f1c7ef.gif



    1. Align marks on camshaft pulleys with alignment marks on seal plate.
    2. Install timing belt. NOTE: No looseness should exist on the tension side and at the camshaft pulleys.
    3. Loosen tensioner lock bolt.
    4. Turn crankshaft 2 revolutions in direction of rotation and check that timing marks are still in alignment.
    5. Tighten timing belt tension lock bolt to 27-38 ft lb (32-52 Nm).
    6. Apply a force of 22 lbs to timing belt between camshaft sprockets.
    7. Belt deflection should measure 0.30-0.33 in (7.5-8.5 mm)


    1. NOTE: Replace tensioner spring if timing belt deflection is excessive.
    2. Timing Belt Installation


    eb770f2.gif

    1. Install lower timing belt cover.
    2. Install upper timing belt cover.
    3. Install power steering drive belt and adjust belt tension.
    4. Install fan pulley.
    5. Install generator drive belt and adjust belt tension.
    6. Install A/C drive belt and adjust belt tension.
    7. Install splash guard.
    8. Install fan and fan shroud.
    9. Install 4 fan bolts. Tighten to 24 ft lb (33 Nm).
    10. Install fan shroud mounting bolts.
    11. Install fresh air duct.
    12. Connect hose to resonance chamber.
    13. Connect battery negative cable.


    Hope this helps; also keep in mind that your feedback is important and I`ll appreciate your time and consideration if you leave some testimonial comment about this answer.


    Thank you for using FixYa, have a nice day.

    Mar 14, 2012 | Kia Sportage Cars & Trucks

    2 Answers

    Need diagram to put timingbelt on 2001 kia sportage


    prev.gif next.gif Timing Belt Removal & Installation SOHC To Remove:
    1. Disconnect battery negative cable.
    2. Remove fresh air duct.
    3. Drain engine coolant into an appropriate container and retighten radiator drain plug.
    4. Remove upper radiator hose.
    5. Remove fan clutch assembly bolts.
    6. Remove 5 cooling fan shroud bolts.
    7. Remove fan shroud and fan as an assembly.
    8. Loosen alternator mounting bolts and remove drive belt from pulley.
    9. Remove fan pulley.
    10. Remove 4 cooling fan assembly bolts.
    11. Remove cooling fan assembly.
    12. Remove 4 bolts and upper timing belt cover.
    13. Remove 2 lower bolts and lower timing belt cover.
    14. Loosen adjusting bolt and remove A/C belt.
    15. Remove alternator belt.
    16. Loosen power steering pump lock bolt and mounting bolt.
    17. Remove drive belt from crankshaft damper. Camshaft timing marks kia-03-20-7032.gif

    18. Turn crankshaft until timing mark on front housing and the arrow "2" on the camshaft pulley align.
    19. Remove 5 bolts and remove damper.
    20. Remove timing belt guide from timing belt pulley.
    21. Loosen tensioner lock bolt.
    22. Pry tensioner away from timing belt and tighten lock bolt to relieve tension on the timing belt. NOTE: Mark the direction of timing belt rotation on the belt if it is being reused.
    23. Remove timing belt.
    To Install:
    Timing belt pulley timing marks kia-03-20-7035.gif

    NOTE: Timing belt pulley timing mark and timing mark must be aligned.
    Camshaft timing marks kia-03-20-7032.gif

    NOTE: The arrow at "2" on camshaft pulley must be aligned with timing mark on front housing.
    Timing belt installation kia-03-20-7036.gif

    1. Install timing belt with minimal slack from timing belt pulley to water pump and from water pump to camshaft pulley.
    2. Loosen tensioner lock bolt until tension is applied to timing belt. CAUTION
      Do not turn crankshaft counterclockwise.
    3. Turn crankshaft pulley 2 full turns clockwise and ensure timing marks are properly aligned.
    4. Tighten tensioner lock bolt to 33 ft lb (45 Nm).
    5. Apply a force of 21 lb to timing belt midway between idler pulley and camshaft pulley.
      • Deflection should measure 0.43-0.51 inch (11-13 mm)
      NOTE: if timing belt deflection is incorrect remove timing belt and install NEW tensioner spring.
    6. Install timing belt guide.
    7. Install crankshaft damper pulley.
    8. Install 5 crankshaft damper pulley bolts. Tighten bolts to 132 in lb (15 Nm).
    9. Install power steering pump drive belt.
    10. Adjust power steering pump drive belt tension and tighten lock bolt and mounting bolt.
    11. Install alternator drive belt.
    12. Install A/C drive belt.
    13. Install lower timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
    14. Install upper timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
    15. Install cooling fan assembly and 4 bolts. Tighten bolts to 27 ft lb (37 Nm).
    16. Install fan pulley.
    17. Install fan clutch and shroud as an assembly. Tighten bolts to 74 in lb (8 Nm).
    18. Tighten 4 cooling fan nuts to 16 ft lb (22 Nm).
    19. Adjust alternator belt tension and tighten alternator mounting bolts.
    20. Install upper radiator hose.
    21. Install fresh air duct.
    22. Connect battery negative cable.
    23. Refill/bleed cooling system.
    DOHC To Remove:
    1. Disconnect battery negative cable.
    2. Remove fresh air duct.
    3. Remove 5 cooling fan shroud bolts and 4 thermo-modulated fan nuts.
    4. Remove 4 thermo-modulated fan shroud fasteners.
    5. Remove generator drive belt.
    6. Remove fan pulley (located above crankshaft pulley).
    7. Remove 4 bolts and splash shield (located under front of vehicle).
    8. Remove A/C drive belt and power steering drive belt. Timing Belt Removal kia-03-20-7097.gif

    9. Remove 5 bolts and upper timing belt cover.
    10. Remove 2 bolts and lower timing belt cover.
    11. Loosen tensioner lock bolt and pivot tensioner pulley outboard.
    12. Retighten tensioner lock bolt. NOTE: Mark timing belt for rotation if it is being reused.
    13. Remove timing belt.
    To Install:
    Crankshaft match marks 79245g25.gif

    1. Align marks on timing belt pulley and pump body. Camshaft pulley alignment marks 79245g28.gif

    2. Align marks on camshaft pulleys with alignment marks on seal plate.
    3. Install timing belt. NOTE: No looseness should exist on the tension side and at the camshaft pulleys.
    4. Loosen tensioner lock bolt.
    5. Turn crankshaft 2 revolutions in direction of rotation and check that timing marks are still in alignment.
    6. Tighten timing belt tension lock bolt to 27-38 ft lb (32-52 Nm).
    7. Apply a force of 22 lbs to timing belt between camshaft sprockets.
      • Belt deflection should measure 0.30-0.33 in (7.5-8.5 mm)
      NOTE: Replace tensioner spring if timing belt deflection is excessive.
      Timing Belt Installation kia-03-20-7097.gif

    8. Install lower timing belt cover.
    9. Install upper timing belt cover.
    10. Install power steering drive belt and adjust belt tension.
    11. Install fan pulley.
    12. Install generator drive belt and adjust belt tension.
    13. Install A/C drive belt and adjust belt tension.
    14. Install splash guard.
    15. Install fan and fan shroud.
    16. Install 4 fan bolts. Tighten to 24 ft lb (33 Nm).
    17. Install fan shroud mounting bolts.
    18. Install fresh air duct.
    19. Connect hose to resonance chamber.
    20. Connect battery negative cable.

    Aug 02, 2010 | 2001 Kia Sportage

    1 Answer

    Cold start fan belt squeak... slight misalignment


    its possible that a pulley replacement is needed but i would first reccomend buying a lubricating spray from your local hardware store and applying it to your squeeling belt if the noise stops then you may just need to tighten or replace the belt. in addition an overtightend belt can cause undesired stress on the pulleys.

    May 24, 2010 | 2000 Kia Sephia

    1 Answer

    Replace water pump 02 sportage


    I'm going to assume you have the 4WD model..here are the instructions for removal and install:

    1. Drain the cooling system.
    2. Remove or disconnect the following:

      Negative battery cable Lower splash shield Upper and lower radiator hoses Coolant reservoir tank hose Fresh air duct Fan and shroud Loosen the alternator mounting and adjusting bolts Alternator belt Fan pulley and bracket Upper and lower timing belt covers and turn the crankshaft until No. 1 cylinder is at Top Dead Center (TDC). Loosen the tensioner lockbolt and pry the tensioner away from the belt Timing belt Loosen the tensioner bolt Water pump Tensioners from the water pump
    To Install:
    1. Clean the surface of any old gasket material.
    2. Install or connect the following:

      Tensioners on the water pump Water pump and gasket. Torque the bolts to 19 ft. lbs. 25 Nm). Timing belt Loosen the tensioner lockbolt and allow the tensioner to rest against the belt. Torque the tensioner lockbolt to 32 ft. lbs. (43 Nm). Upper and lower timing belt covers Fan bracket assembly and fan pulley Drive belt Cooling fan and shroud Position the radiator and torque the bracket bolts to 89 inch lbs. (10 Nm). Torque the shroud bolts to 89 inch lbs. (10 Nm) and torque the alternator adjusting and mounting bolts Position the fresh air duct over the radiator and tighten the retaining bolt 89 inch lbs. (10 Nm) Radiator hoses and tighten the clamps Lower splash shield Negative battery cable
    3. Fill the cooling system.
    4. Start the vehicle and bring the engine to operating temperature. Check for leaks and repair if necessary.
    70d0f19.gif

    Oct 28, 2009 | 2002 Kia Sportage

    3 Answers

    1999 kia sportage timing marks


    dfd3ea1.gif Crankshaft match marks


    Align marks on timing belt pulley and pump body.

    Camshaft pulley alignment marks
    9f1c7ef.gif
    1. Align marks on camshaft pulleys with alignment marks on seal plate.
    2. Install timing belt. NOTE: No looseness should exist on the tension side and at the camshaft pulleys.
    3. Loosen tensioner lock bolt.
    4. Turn crankshaft 2 revolutions in direction of rotation and check that timing marks are still in alignment.
    5. Tighten timing belt tension lock bolt to 27-38 ft lb (32-52 Nm).
    6. Apply a force of 22 lbs to timing belt between camshaft sprockets.
    7. Belt deflection should measure 0.30-0.33 in (7.5-8.5 mm)
    8. NOTE: Replace tensioner spring if timing belt deflection is excessive.
    Timing Belt Installation


    eb770f2.gif
    1. Install lower timing belt cover.
    2. Install upper timing belt cover.
    3. Install power steering drive belt and adjust belt tension.
    4. Install fan pulley.
    5. Install generator drive belt and adjust belt tension.
    6. Install A/C drive belt and adjust belt tension.
    7. Install splash guard.
    8. Install fan and fan shroud.
    9. Install 4 fan bolts. Tighten to 24 ft lb (33 Nm).
    10. Install fan shroud mounting bolts.
    11. Install fresh air duct.
    12. Connect hose to resonance chamber.
    13. Connect battery negative cable.

    Jul 26, 2009 | 1999 Kia Sportage

    1 Answer

    I need to change a alternator in a kia sedonna 2002 how hard is it


    Are you ready I wasn't but I found out how and I did first vehicle in on a small ramp two 2x8 high because you'll have two drain your rad a bit now back on top vehicle in park disconnect battery cable , disconnect fan and horns , unbolt main support cross member between headlamps and remove, front hood lacht all have to be removed , remove upper rad hose from rad and thermastat housing so you can remove rad fans four bolts on each fan on drivers side one on top one on bottom two on side very difficult to get the one on bottom side , alternator tension pulley to release belt 14mm nut located center of the pulley has to be loosend off directly underneath the pulley is a 14mm bolt that will loosen or tighten the pulley loosen off the tension and remove the belt , undo bolts to alternator upper bracket has to be tacken off the cylinder head to give you more clearence bottom bolt and alternator have to angle out together replaceing alternator bottom bolt work the bolt partially in then place alternator in position when placing passenger side fan I found cutting a notch at the side bolt holes and setting bolts in acouple of threads then sliding the fan in place work quite well then tighten all the bolts was easier they charge three hours for this job it took me a little longer working in the rain

    Jan 14, 2009 | 2002 Kia Sedona

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