Question about 1991 Honda Accord

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Timing belt getting the bolt loose on the crankshaft pulley

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You will need an impact gun for this, they are very tight.

Posted on Apr 12, 2009

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Posted on Jan 02, 2017

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Timming belt replacement video for kia rio 2004


  • Place the drain pan under the radiator drain plug, open the plug and allow it to drain. Close the plug. Loosen the four nuts on the water pump pulley but do not remove them yet. Loosen the adjusting bolts in the alternator and the power steering pump with a wrench, push them away from the belts and remove the belts.
  • 2Remove the bolts securing the fan shroud to the radiator support using a 10 mm socket. Remove the four nuts on the water pump pulley, then remove the fan and shroud as an assembly. Remove the bolts in the crankshaft pulley using a socket. Loosen and remove the crankshaft bolt using a socket.

    • 3

  • Remove the top radiator hose. Extract all the 10 mm bolts securing the top and bottom timing covers and remove the covers.
  • 4Install the crankshaft bolt temporarily. Use a socket on the bolt and turn the crankshaft clockwise until the mark on the crankshaft sprocket aligns with the timing mark on the block at the 12 o'clock position. Look at the camshaft sprockets and make sure the left sprocket has the "I" facing straight up and the right sprocket has the "E" facing up. At the same time, notice that there is a line on each sprocket adjacent to each mark--make sure they line up with the notch on the cylinder head at 12 o'clock. This allows for perfect alignment. If they do not come close to aligning, rotate the crankshaft one more time and they will align.
  • 5Loosen the tensioner bolt and push the tensioner away from the belt. Loosely tighten the bolt to maintain position. Remove the belt.
  • 6Install the new belt starting on the right side away from the tensioner. Keep all the tension on the right side. Loosen the tensioner bolt and allow it to apply tension on the belt. Do not tighten the bolt yet. Rotate the engine two turns clockwise and re-align the timing marks. Tighten the tensioner bolt to 35 foot-pounds.
  • 7Install the timing belt covers. Remove the crankshaft bolt and install the crankshaft pulley. Reinstall the bolt and tighten. Install the radiator shroud and fan as an assembly. Place the fan on the water pump pulley, install the four nuts loosely, install the bolts in the fan shroud and tighten.
  • 8Install the belts around the crank pulley, water pump pulley and alternator and pull the alternator up to tension the belt and tighten the bolts using a socket. Tighten the water pump pulley nuts using a wrench.
  • 9Install the belt on the power steering pump, pull the pump out to tension the belt and tighten the bolts. Install the upper radiator hose. Fill the radiator with antifreeze
  • Jul 27, 2012 | 2004 Kia Rio

    1 Answer

    How to position the timing belt crank shafts of 1997 mazda mpv


    Raise and support the vehicle on jack stands. Remove the wheel on the passenger side of the vehicle using the drive ratchet and a socket. Remove the passenger side splash shield, using the drive ratchet and a 10mm socket. 2 Remove the accessory belt(s), using a wrench to loosen the tension. Unscrew the bolt from the crankshaft pulley, using the drive ratchet and a socket. Slide the crankshaft pulley and the timing belt guide washer directly behind it off the crankshaft.3 Remove all the 10mm bolts in the top and bottom timing belt covers. Remove the covers. The drive ratchet and a 10mm socket works well for this. 4 Push the crankshaft pulley on the crankshaft just enough to engage the keyway. Turn the crankshaft pulley clockwise until the timing mark on the top camshaft sprocket, which is marked with a line on the sprocket with a number 1 next to it, is lined up with the pointer straight up on top of the cover to the rear of the sprocket. Once the top mark is lined up, the crankshaft pulley's semi-circle mark should be lined up with the triangular pointer on the block. The marks on the crankshaft pulley should be straight up and the keyway should also be straight up. Remove the crankshaft pulley. 5 Loosen the tensioner bolt with a wrench, pull the tensioner to the left, away from the belt and loosely tighten the bolt to hold it in place. Remove the timing belt. 6 Install the timing belt counter-clockwise starting at the crankshaft pulley and move upward over the outside the water pump, on the inside the guide pulley and over the top of the camshaft, ending on the inside the tensioner. The main thing when installing a timing belt is to ensure the belt is as tight as possible opposite the tensioner. Get the belt tight between the crank sprocket and the cam sprocket so the tensioner can take out all the slack without moving the timing marks.7 Loosen the tensioner bolt and allow the tensioner to apply pressure to the belt. Use your hand to apply a slight pressure to the tensioner toward the belt and tighten the tensioner bolt. Check the belt tension to ensure it is not too tight or too loose. Check the timing marks again to ensure they still align. If the timing marks are not lined up, loosen the tensioner, move it back and repeat the last procedure over again until the belt is tensioned properly with no misalignment of the timing marks. 8 Install the crankshaft pulley temporarily and turn the pulley two complete revolutions, once again aligning the mark on the crankshaft pulley. Ensure the timing mark is still lined up perfectly on the camshaft sprocket. Reinstall the remaining parts in reverse order of removal

    Oct 14, 2011 | 1997 Mazda MPV

    1 Answer

    1997 acura tl crankshaft spinning freely, is this normal? Just replaced a/c compressor and the pulley is turning real slow. Belt is not slipping. The crankshaft pulley and a/c pulley/belt rotate normally...


    CHECK SEE IF CRANK SHAFT PULLEY BOLTS LOOSE.IF CRANKSHAFT PULLEY LONG BOLT TORQUE IS FOR 130 FT LBS FOR 1.8L ENGINE. IF YOU HAVE THESE ENGINES CRANKSHAFT BOLT TORQUE IS 174 - 181 FT LBS ENGINES ARE 3.0L 3.2L 3.5L 2.3L 2.5L IF CRANKSHAFT PULLEY BOLT IS TIGHT.THE CRANKSHAFT PULLEY ITSELF BROKEN NEED REPLACING.

    Sep 05, 2011 | 1997 Acura TL Series

    1 Answer

    Como poner la banda de tienpo de un toyota camery


    Installation
    1.Install No. 2 idler pulley (if removed). Install and tighten bolt to specification. See TORQUE SPECIFICATIONS . Ensure idler pulley is clean and rotates smoothly. 2.Install No. 1 idler pulley and tension spring (if removed). Pry No. 1 idler pulley away from timing belt area as far as possible. Temporarily tighten No. 1 idler pulley bolt. Ensure idler pulley is clean and rotates smoothly. 3.Using crankshaft pulley bolt, rotate crankshaft so timing mark on crankshaft sprocket aligns with timing mark on oil pump housing. See. This will position keyway in crankshaft sprocket at 12 o'clock position.

    CAUTION:If reusing timing belt, ensure reference marks on timing belt align with reference marks placed on crankshaft and camshaft sprockets. Ensure timing belt is installed in original direction of rotation.
    4.Ensure all sprockets and idler pulleys are clean. Install timing belt on crankshaft sprocket, oil pump sprocket, No. 1 idler pulley, and then No. 2 idler pulley in sequence. 5.Install timing belt guide with cupped side away from crankshaft sprocket and flat side toward timing belt. Install No. 1 timing belt cover and new gasket. 6.Align crankshaft pulley key groove with key in crankshaft. Install crankshaft pulley. Install and tighten crankshaft pulley bolt to specification. 7.Rotate crankshaft clockwise so cylinder No. 1 is at TDC on compression stroke. Ensure timing mark on crankshaft pulley aligns with "0" mark on No. 1 timing belt cover. If reusing timing belt, ensure reference mark on timing belt aligns with upper edge of No. 1 timing belt cover. 8.Rotate camshaft, and align hole in camshaft sprocket with alignment mark on camshaft bearing cap. See Fig. 2 . Install timing belt on camshaft sprocket. If reusing timing belt, ensure reference mark on timing belt aligns with the reference mark on camshaft sprocket. Ensure tension exists on timing belt between the crankshaft and camshaft sprockets.
    CAUTION:DO NOT rotate crankshaft counterclockwise, as viewed from timing belt end of engine.
    9.Loosen No. 1 idler pulley bolt 1/2 turn. Rotate crankshaft pulley 2 full revolutions clockwise from TDC to TDC. 10.Ensure timing mark on crankshaft pulley aligns with "0" mark on No. 1 timing belt cover, and hole in camshaft sprocket aligns with alignment mark on camshaft bearing cap. See Fig. 2 . If timing marks are not aligned, remove timing belt and reinstall. 11.Rotate crankshaft clockwise 1 and 7/8 revolutions and align crankshaft pulley "0" mark with 45-degree Before Top Dead Center (BTDC) mark on No. 1 timing belt cover. See Fig. 5 . 12.Tighten No. 1 idler pulley bolt to specification. See TORQUE SPECIFICATIONS . Install No. 2 timing belt cover and gaskets. Install and tighten spark plugs to specification. 13.To install remaining components, reverse removal procedure. Install all bolts/nuts on right (timing belt side) engine mount before tightening to specification. 14.On Camry, when installing control rod and bracket on strut tower and right (timing belt side engine mount, tighten bolts to specification in sequence.

    Dec 23, 2010 | 1993 Toyota Camry V6

    1 Answer

    Installing a timing belt


    Timing Belt and Sprockets REMOVAL & INSTALLATION Fig. 1: If you plan on reusing the timing belt, make sure you note the direction of the rotation before removal 91053p69.jpg Fig. 2: If the special tool is unavailable, a suitable length and width straight edge can be used to align the camshafts 91053p10.jpg Fig. 3: Camshaft alignment using the special service tool 91053g61.gif Fig. 4: Insert the crankshaft damper bolt to turn the crankshaft and . . . 91053p64.jpg Fig. 5: . . . align the camshafts and the . . . 91053g64.gif Fig. 6: . . . crankshaft before removing the old belt 91053p66.jpg Fig. 7: Loosen the timing belt tensioner pulley bolt, slide the tensioner back and . . . 91053p67.jpg Fig. 8: . . . tighten the bolt to the farthest right hand side as possible to hold the release the tensioner pulley so that the belt can be removed 91053p68.jpg Fig. 9: . . . remove the belt starting from around the camshaft pulleys 91053p01.jpg Fig. 10: Installation of the tensioner spring and retaining bolt 91053g62.gif For information on timing belt recommended replacement interval, refer to Section 1. CAUTION
    The 2.0L engine is an interference motor. Extending the replacement interval could lead to the belt breaking and severe and costly engine damage. Care must be taken if rotating the crankshaft or camshafts with the belt off, if resistance is felt, do not force them to turn.
    1. Disconnect the negative battery cable.
    2. Remove the timing belt covers as outlined in this Section.
    3. Remove the valve cover.
    4. Place Camshaft Alignment Timing Tool T94P-6256-CH or equivalent, into the slots of both camshafts at the rear of the cylinder head to lock the camshafts into position. NOTE: If the special tool is unavailable, a suitable length and width straight edge can be used to align the camshafts.
    5. Loosen the camshaft timing belt tensioner pulley retaining bolt and move the tensioner pulley to relieve the tension on the timing belt.
    6. Temporarily tighten the tensioner in this position. NOTE: If the timing belt is to be reused, mark the belt for the direction of rotation before removing to prevent premature wear or failure.
    7. Remove the timing belt.
    8. If required, remove the sprockets as follows:
      1. Hold the camshaft with an appropriate camshaft sprocket holding tool.
      2. Loosen and remove the camshaft sprocket retaining bolt.
      3. Remove the sprocket from the camshaft.
      4. Repeat the procedure for the 2nd camshaft sprocket.
      5. Remove the crankshaft sprocket.
    9. Slide the crankshaft sprocket onto the crankshaft aligning the key-way.
    10. Align the camshafts using the Camshaft Alignment Timing Tool T94P-6256-CH. NOTE: If the special tool is unavailable, a suitable length and width straight edge can be used to align the camshafts.
    11. Reinstall the sprockets onto the camshafts and loosely install the camshaft retaining bolts.
    12. Tighten the camshaft sprocket retaining bolts to 47–53 ft. lbs. (64–72 Nm) .
    13. Loosely install the crankshaft pulley to verify that the engine is at TDC. Realign the marks if they have moved.
    14. Verify that the camshafts are aligned. NOTE: It is recommended to purchase a tensioner spring and retaining bolt through the dealer parts to apply the proper tension for used or new belt installations. The spring is bolted to the tensioner assembly and becomes a part of the engine. Ignore this notice if the tensioner spring is already installed.
    15. Reinstall the retaining bolt (W700001-S309) into the hole provided in the cylinder block and place the tensioner spring (6L277) between the bolt and the camshaft timing belt tensioner pulley.
    16. Tighten the retainer bolt to 71–97 inch lbs. (8–11 Nm) .
    17. Remove the crankshaft pulley and install the timing belt onto the crankshaft sprocket, then onto the camshaft sprockets working in a counterclockwise direction.
    18. Tighten the camshaft sprocket retaining bolts to 47–53 ft. lbs. (64–72 Nm) .
    19. Be sure that the span of the camshaft timing belt between the crankshaft sprocket and the exhaust camshaft sprocket is not loose.
    20. Be sure that the camshaft timing belt is securely aligned on all sprockets.
    21. Reinstall the lower timing belt cover and tighten the retaining bolts to 53–71 inch lbs. (6–8 Nm) .
    22. Apply silicone sealer to the key-way of the crankshaft pulley and install. Tighten the retaining bolt to 81–89 ft. lbs. (110–120 Nm) .
    23. Inspect the timing mark on the crankshaft pulley to verify that the engine is still at TDC.
    24. Loosen the camshaft timing belt tensioner pulley retaining bolt and allow the tensioner spring attached to the pulley to draw the tensioner pulley against the camshaft timing belt.
    25. Remove the camshaft alignment timing tool from the camshafts at the rear of the engine.
    26. Turn the crankshaft two revolutions in a clockwise direction.
    27. Tighten the camshaft timing belt tensioner pulley retaining bolt to 26–30 ft. lbs. (35–40 Nm) .
    28. Recheck that the crankshaft timing mark is at TDC for the No. 1 piston, and that both camshafts are in alignment using the camshaft alignment timing tool. NOTE: A slight adjustment of the camshafts to allow the insertion of the camshaft alignment timing tool is permissible as long as the crankshaft stays at the TDC location.
    29. An appropriate camshaft sprocket holding tool can be used to move the camshaft sprocket (s) if a slight adjustment is required.
    30. If a camshaft is not properly aligned, perform the following procedure:
      1. Loosen the retaining bolt securing the sprocket to the camshaft while holding the camshaft sprocket from turning with the sprocket holding tool.
      2. Turn the camshaft until the camshaft alignment timing tool can be installed.
      3. Verify that the crankshaft timing mark is at TDC for the No. 1 cylinder.
      4. While holding the camshaft sprocket with the camshaft sprocket holding tool, tighten the retaining bolt to 47–53 ft. lbs. (64–72 Nm) .
      5. Remove the tool and rotate the crankshaft two revolutions (clockwise) .
      6. Verify that the camshafts are aligned and that the crankshaft is at TDC for the No. 1 cylinder.
    31. Install the valve cover.
    32. Install the timing belt covers.
    33. Connect the negative battery cable. prev.gif next.gif

    Aug 17, 2010 | 2000 Mercury Mystique

    2 Answers

    Need diagram to put timingbelt on 2001 kia sportage


    prev.gif next.gif Timing Belt Removal & Installation SOHC To Remove:
    1. Disconnect battery negative cable.
    2. Remove fresh air duct.
    3. Drain engine coolant into an appropriate container and retighten radiator drain plug.
    4. Remove upper radiator hose.
    5. Remove fan clutch assembly bolts.
    6. Remove 5 cooling fan shroud bolts.
    7. Remove fan shroud and fan as an assembly.
    8. Loosen alternator mounting bolts and remove drive belt from pulley.
    9. Remove fan pulley.
    10. Remove 4 cooling fan assembly bolts.
    11. Remove cooling fan assembly.
    12. Remove 4 bolts and upper timing belt cover.
    13. Remove 2 lower bolts and lower timing belt cover.
    14. Loosen adjusting bolt and remove A/C belt.
    15. Remove alternator belt.
    16. Loosen power steering pump lock bolt and mounting bolt.
    17. Remove drive belt from crankshaft damper. Camshaft timing marks kia-03-20-7032.gif

    18. Turn crankshaft until timing mark on front housing and the arrow "2" on the camshaft pulley align.
    19. Remove 5 bolts and remove damper.
    20. Remove timing belt guide from timing belt pulley.
    21. Loosen tensioner lock bolt.
    22. Pry tensioner away from timing belt and tighten lock bolt to relieve tension on the timing belt. NOTE: Mark the direction of timing belt rotation on the belt if it is being reused.
    23. Remove timing belt.
    To Install:
    Timing belt pulley timing marks kia-03-20-7035.gif

    NOTE: Timing belt pulley timing mark and timing mark must be aligned.
    Camshaft timing marks kia-03-20-7032.gif

    NOTE: The arrow at "2" on camshaft pulley must be aligned with timing mark on front housing.
    Timing belt installation kia-03-20-7036.gif

    1. Install timing belt with minimal slack from timing belt pulley to water pump and from water pump to camshaft pulley.
    2. Loosen tensioner lock bolt until tension is applied to timing belt. CAUTION
      Do not turn crankshaft counterclockwise.
    3. Turn crankshaft pulley 2 full turns clockwise and ensure timing marks are properly aligned.
    4. Tighten tensioner lock bolt to 33 ft lb (45 Nm).
    5. Apply a force of 21 lb to timing belt midway between idler pulley and camshaft pulley.
      • Deflection should measure 0.43-0.51 inch (11-13 mm)
      NOTE: if timing belt deflection is incorrect remove timing belt and install NEW tensioner spring.
    6. Install timing belt guide.
    7. Install crankshaft damper pulley.
    8. Install 5 crankshaft damper pulley bolts. Tighten bolts to 132 in lb (15 Nm).
    9. Install power steering pump drive belt.
    10. Adjust power steering pump drive belt tension and tighten lock bolt and mounting bolt.
    11. Install alternator drive belt.
    12. Install A/C drive belt.
    13. Install lower timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
    14. Install upper timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
    15. Install cooling fan assembly and 4 bolts. Tighten bolts to 27 ft lb (37 Nm).
    16. Install fan pulley.
    17. Install fan clutch and shroud as an assembly. Tighten bolts to 74 in lb (8 Nm).
    18. Tighten 4 cooling fan nuts to 16 ft lb (22 Nm).
    19. Adjust alternator belt tension and tighten alternator mounting bolts.
    20. Install upper radiator hose.
    21. Install fresh air duct.
    22. Connect battery negative cable.
    23. Refill/bleed cooling system.
    DOHC To Remove:
    1. Disconnect battery negative cable.
    2. Remove fresh air duct.
    3. Remove 5 cooling fan shroud bolts and 4 thermo-modulated fan nuts.
    4. Remove 4 thermo-modulated fan shroud fasteners.
    5. Remove generator drive belt.
    6. Remove fan pulley (located above crankshaft pulley).
    7. Remove 4 bolts and splash shield (located under front of vehicle).
    8. Remove A/C drive belt and power steering drive belt. Timing Belt Removal kia-03-20-7097.gif

    9. Remove 5 bolts and upper timing belt cover.
    10. Remove 2 bolts and lower timing belt cover.
    11. Loosen tensioner lock bolt and pivot tensioner pulley outboard.
    12. Retighten tensioner lock bolt. NOTE: Mark timing belt for rotation if it is being reused.
    13. Remove timing belt.
    To Install:
    Crankshaft match marks 79245g25.gif

    1. Align marks on timing belt pulley and pump body. Camshaft pulley alignment marks 79245g28.gif

    2. Align marks on camshaft pulleys with alignment marks on seal plate.
    3. Install timing belt. NOTE: No looseness should exist on the tension side and at the camshaft pulleys.
    4. Loosen tensioner lock bolt.
    5. Turn crankshaft 2 revolutions in direction of rotation and check that timing marks are still in alignment.
    6. Tighten timing belt tension lock bolt to 27-38 ft lb (32-52 Nm).
    7. Apply a force of 22 lbs to timing belt between camshaft sprockets.
      • Belt deflection should measure 0.30-0.33 in (7.5-8.5 mm)
      NOTE: Replace tensioner spring if timing belt deflection is excessive.
      Timing Belt Installation kia-03-20-7097.gif

    8. Install lower timing belt cover.
    9. Install upper timing belt cover.
    10. Install power steering drive belt and adjust belt tension.
    11. Install fan pulley.
    12. Install generator drive belt and adjust belt tension.
    13. Install A/C drive belt and adjust belt tension.
    14. Install splash guard.
    15. Install fan and fan shroud.
    16. Install 4 fan bolts. Tighten to 24 ft lb (33 Nm).
    17. Install fan shroud mounting bolts.
    18. Install fresh air duct.
    19. Connect hose to resonance chamber.
    20. Connect battery negative cable.

    Aug 02, 2010 | 2001 Kia Sportage

    1 Answer

    Hiwich timing mark I used to time the balancer shaft on a 99 honda accord with a 2.3L


    To Install:
    NOTE: Clean balancer belt drive pulley, timing belt pulleys and upper/lower timing cover prior to belt installation.
    honda-03-23-3425.gif

    1. Set timing belt drive pulley to TDC by aligning dimple on pulley with dimple on oil pump. honda-03-23-3426.gif

    2. Set camshaft pulley to TDC so that "UP" mark is at top and grooves align with top of cylinder head. Timing belt installation honda-03-23-3549.gif

    3. Starting with driver pulley, install timing belt in a counterclockwise sequence.
    4. Loosen and ten retighten adjusting nut.
    5. Install balancer belt drive pulley. NOTE: Inspect rubber seal on lower cover and replace as necessary.
    6. Install lower cover.
    7. Install crankshaft pulley and bolt.
    8. Rotate crankshaft pulley counterclockwise several times to seat belt.
    9. Loosen adjusting nut 1 turn.
    10. Rotate crankshaft counterclockwise 3 teeth on camshaft pulley.
    11. Tighten adjusting nut to 33 ft lb (44 Nm). honda-03-23-3542.gif

    12. Turn crankshaft pulley until TDC is achieved. honda-03-23-3426.gif

    13. Ensure that camshaft pulley "UP" mark is at top and grooves align with top of cylinder head.
    14. Remove crankshaft pulley and lower cover.
    15. Rotate crankshaft to TDC again and lock timing belt adjuster arm with a 6 mm timing cover bolt.
    16. Loosen adjuster nut 1 turn and ensure that belt tensioner freely moves.
    17. Push tensioner up and tighten adjusting nut. Balancer shaft alignment honda-03-23-3556.gif

    18. Remove bolt and washer from maintenance hole.
    19. Using a 6 X 100 mm bolt, scribe a mark 2.9 in (74 mm) from end.
    20. Insert bolt into maintenance hole and hole in balancer shaft.
    21. Install bolt up to scribed line. Balancer shaft alignment honda-03-23-3557.gif

    22. Align groove on balancer shaft with pointer on oil pump housing.
    23. Install balancer belt and loosen adjusting nut 1 turn to tension.
    24. Retighten bolt. Balancer shaft alignment honda-03-23-3556.gif

    25. Remove bolt from maintenance hole and install bolt and washer. Tighten to 22 ft lb (29 Nm).
    26. Reinstall crankshaft pulley.
    27. Loosen adjusting nut 1 turn.
    28. Rotate crankshaft pulley counterclockwise 1 turn and tighten adjusting nut.
    29. Remove bolt from timing belt adjuster arm. NOTE: Inspect rubber seal on lower cover and replace as necessary.
    30. Remove crankshaft pulley.
    31. Install lower cover.
    32. Install seal at adjusting nut. NOTE: Crankshaft pulley, bolt and washer must be cleaned prior to installation.
    33. Lubricate crankshaft pulley bolt between head and washer and bolt threads with clean engine oil. honda-03-23-3537.gif

      CAUTION
      Do not use impact wrench to perform following step.
    34. Install crankshaft pulley and tighten bolt using special tools to 181 ft lb (245 Nm).
    35. Install dipstick/tube assembly.
    36. Install upper cover. Tighten bolts to 9 ft lb (12 Nm).
    37. Install cylinder head cover.
    38. Install alternator bracket and alternator.
    39. Install power steering pump belt and alternator belt. Upper bracket installation honda-03-23-3420.gif

    40. Install upper bracket and tighten fasteners in proper numbered sequence.
    41. Install stop.
    42. Install battery and enter radio anti-theft code.
    prev.gif next.gif

    Jul 03, 2010 | Cars & Trucks

    2 Answers

    Need to know how to set the timing gears for a geo storm 1991 1.6litre had to replace timing belt


    GM Storm/Spectrum 1985-1993 Repair Guide


    Timing Belt - REMOVAL & INSTALLATION

    Although timing belts may last for thousands of miles past the recommended replacement interval, they should be replaced every 60,000 miles to prevent trouble or damage should they snap. Timing belts do not usually give an indication that they are worn or aging without removing the cover(s) and inspecting the belt. A worn or damaged belt could give out at any time. In some cases, should a timing belt snap while the engine is running, damage could be done to the valve trains or pistons requiring a partial or full engine disassembly. Also, should the belt go when the vehicle is far from home, a costly tow or even more costly repair job and considerable inconvenience may be suffered.
    Timing belts must always be handled carefully and kept completely free of dirt, grease, fluids and lubricants. This includes any accidental contact from spillage, fingerprints, rags, etc.. These same precautions apply to the pulleys and contact surfaces on which the belt rides.The belt must never be crimped, twisted or bent. Never use tools to pry or wedge the belt into place. Such actions will damage the structure of the belt and possibly cause breakage.


    Spectrum
    (see Figures 1, 2 and 3)
    The engine must be removed from the vehicle for this procedure to be performed.
    1. Remove the engine and mount it to an engine stand.
    2. Remove the accessory drive belts.
    3. Remove the engine mounting bracket from the timing cover.
    4. Rotate the crankshaft until the notch on the crankshaft pulley aligns with the 0 degree mark on the timing cover and the No. 4 cylinder is on TDC of the compression stroke.
    5. Remove the starter and install the flywheel holding tool No. J-35271 or equivalent.
    6. Remove the crankshaft bolt, boss and pulley.
    7. Remove the timing cover bolts and the timing cover.
    8. Loosen the tension pulley bolt.
    9. Insert an Allen wrench into the tension pulley hexagonal hole and loosen the timing belt by turning the tension pulley clockwise.
    10. Remove the timing belt.
    11. Remove the head cover.
    Inspect the timing belt for signs of cracking, abnormal wear and hardening. Never expose the belt to oil, sunlight or heat. Avoid excessive bending, twisting or stretching.
    To install:
    1. Position the Woodruff key in the crankshaft followed by the crankshaft timing gear. Align the groove on the timing gear with the mark on the oil pump.
    2. Align the camshaft timing gear mark with the upper surface of the cylinder head and the dowel pin in its uppermost position.
    3. Place the timing belt arrow in the direction of the engine rotation and install the timing belt, first to the crankshaft pulley, next to the camshaft pulley, then to the water pump pulley and finally to the tension pulley. Tighten the tension pulley bolt.
    Once installed, there must be not slack in the timing belt. The belt teeth must be in perfect alignment with the gears.
    1. Turn the crankshaft 2 complete revolutions and realign the crankshaft timing gear groove with the mark on the oil pump.
    2. Loosen the tension pulley bolt and apply tension to the belt using an Allen wrench in the hexagonal pulley hole. Torque the pulley bolt to 37 ft. lbs. (50 Nm) while holding the pulley stationary.
    3. Check the timing belt tension using a belt tension gauge, it should be 40-48 lbs. (18-22 Kg).
    4. Adjust the valve clearances.
    5. To complete the installation, reverse the removal procedures. Torque the crankshaft pulley-to-crankshaft bolt to 108 ft. lbs. (147 Nm).
    2befeb0.jpg

    Fig. 1: Timing belt routing - SOHC engines

    716bbfc.jpg
    Fig. 2: Align the crankshaft timing gear keyway with the mark in the oil pump - SOHC engines

    2f82d49.jpg
    Fig. 3: Check the timing belt tension at the center of the longest point between pulleys - SOHC engines


    Storm - SOHC ENGINE
    (see Figures 1, 2 and 3)
    1. Disconnect the battery negative cable.
    2. Remove the timing belt cover. If necessary, raise and support the vehicle, then remove the right under cover to access the lower timing cover bolts.
    3. If not done already, rotate the crankshaft so that the No. 4 cylinder is at TDC on its compression stroke by aligning the camshaft pulley timing mark to the 9 o'clock position.
    4. Raise and support the vehicle safely.
    5. Remove the crankshaft pulley center bolt, the 4 crankshaft pulley side bolts and the crankshaft pulley from the vehicle.
    6. Loosen the belt tension pulley bolt, then remove the timing belt from around the tensioner and other pulleys. Remove the timing belt from the vehicle.
    To install:
    1. Make sure the crankshaft pulley keyway and groove is aligned with the oil pump timing mark and the camshaft pulley timing mark is in the 9 o'clock position. Install the timing belt around the crankshaft timing pulley, followed by the tensioner pulley, water pump pulley and the camshaft timing pulley.
    2. Tighten the belt tensioner retaining bolt. Make sure that the belt is properly tightened and is aligned evenly around all the pulleys:
      1. Turn the crankshaft 2 complete revolutions and realign the crankshaft timing gear groove with the mark on the oil pump.
      2. Loosen the tension pulley bolt and apply tension to the belt using an Allen wrench in the hexagonal pulley hole. Torque the pulley bolt to 37 ft. lbs. (50 Nm) while holding the pulley stationary.
      3. Check the timing belt tension/deflection using a belt tension gauge. The belt should deflect 0.63-0.79 in. (16-20mm) when 22 lbs. (98 N) of pressure is applied to the center of the longest belt stretch.
    3. Check that the camshaft is still aligned to the 9 o'clock position.
    4. Install the timing belt cover, secure it with the 2 lower mounting bolts, then torque the bolts to 89 in. lbs. (10 Nm).
    5. Install the crankshaft pulley to the crankshaft dampener, secure the center bolt and the 4 side bolts. Torque the center bolt to 87 ft. lbs. (118 Nm) and the 4 side bolts to 17 ft. lbs. (23 Nm).
    6. If removed, install the right side under cover.
    7. Lower the vehicle. Install the 4 upper timing belt cover retaining bolts and tighten to 89 inch lbs. (10 Nm).
    8. Install the right engine mount.
    9. Install the power steering pump drive belt and alternator drive belt. Adjust them to the proper belt tension.
    10. Remove engine support fixture and reconnect the negative battery cable.

    For DOCH Engine, can visit autozone.com (free register) for more details.

    Hope helped with this (remember rated this help) Good luck.

    Nov 05, 2009 | 1991 Geo Storm

    1 Answer

    Replace timing belt


    1993–96 2.3L and 2.6L Engines
    1. Disconnect the negative battery cable.
    2. Loosen and remove the engine accessory drive belts.
    3. Remove the cooling fan assembly and the water pump pulley.
    4. Drain the fluid from the power steering reservoir.
    5. Unbolt and remove the power steering pump. Unbolt the hydraulic line brackets from the upper timing cover and move the pump out of the work area without disconnecting the hydraulic lines.
    6. Disconnect and remove the starter motor if a flywheel holder (part No. J–38674) is to be used.
    7. Remove the upper timing belt cover.
    8. Rotate the crankshaft to set the engine at TDC/compression for the No. 1 cylinder. The arrow mark on camshaft sprocket aligns with mark on the rear timing cover.
    9. Remove the crankshaft pulley.
    10. Remove the lower timing belt cover.
    11. Verify that the engine is set at TDC/compression for the No. 1 cylinder. The notch on the crankshaft sprocket aligns with the pointer on the oil seal retainer.
    12. Release and remove the tensioner spring to release the timing belt's tension.
    13. Remove the timing belt.
    14. Unbolt the tensioner pulley bracket from the engine's front cover.
    15. If necessary, unbolt and remove the camshaft sprockets. Use a puller to remove the crankshaft pulley if necessary. Don't loose the crankshaft sprocket key. To install:
    16. Install the camshaft and crankshaft sprockets if they were removed. Align the timing marks and be sure to install any keys. Tighten the camshaft sprocket bolt to 43 ft. lbs. (59 Nm).
    17. Install the tensioner assembly. Tighten the tensioner mounting bolt to 14 ft. lbs. (19 Nm). Tighten the cap bolt to 9 ft. lbs. (13 Nm).
    18. Make sure the crankshaft and the camshaft sprockets are aligned with their timing marks. Install the timing belt onto the sprockets using the following sequence: first, crankshaft sprocket; second, oil pump sprocket; third, camshaft sprocket.
    19. Loosen the tensioner mounting bolt. This will allow the tensioner spring to apply pressure to the timing belt.
    20. After the spring has pulled the timing belt as far as possible, temporarily tighten the tensioner mounting bolt to 14 ft. lbs. (19 Nm). NOTE: Remove the flywheel holder before rotating the crankshaft. Reinstall the holder to torque the crankshaft pulley bolt.
    21. Rotate the crankshaft counterclockwise two complete revolutions to check the rotation of the belt and the alignment of the timing marks. Listen for any rubbing noises which may mean the belt is binding.
    22. Loosen the tensioner pulley bolt to allow the spring to adjust the correct tension. Then, retighten the tensioner pulley bolt to 14 ft. lbs (19 Nm).
    23. Install the lower timing cover and the crankshaft pulley.
    24. Tighten the crankshaft pulley bolt to 87 ft. lbs. (118 Nm). Tighten the small pulley bolts to 6 ft. lbs. (8 Nm).
    25. Install the upper timing cover.
    26. Install the starter if it was removed. Tighten the bolts to 30 ft. lbs. (40 Nm).
    27. Install the power steering pump. If the hydraulic lines were disconnected, refill and bleed the power steering system.
    28. Install the water pump pulley and tighten its nut to 20 ft. lbs. (26 Nm).
    29. Install the cooling fan assembly.
    30. Install and adjust the accessory drive belts.
    31. Connect the negative battery cable.

    Jun 26, 2009 | 1995 Isuzu Trooper

    2 Answers

    Need instructions to replace 1993 Toyota Camry Timing Belt


    Hi Kmcarroll77

    TIMING BELT REPLACEMENT - 2.2L -1993 Toyota Camry

    Installation
    1.Install No. 2 idler pulley (if removed). Install and tighten bolt to specification. See TORQUE SPECIFICATIONS . Ensure idler pulley is clean and rotates smoothly. 2.Install No. 1 idler pulley and tension spring (if removed). Pry No. 1 idler pulley away from timing belt area as far as possible. Temporarily tighten No. 1 idler pulley bolt. Ensure idler pulley is clean and rotates smoothly. 3.Using crankshaft pulley bolt, rotate crankshaft so timing mark on crankshaft sprocket aligns with timing mark on oil pump housing. See. This will position keyway in crankshaft sprocket at 12 o'clock position.

    CAUTION:If reusing timing belt, ensure reference marks on timing belt align with reference marks placed on crankshaft and camshaft sprockets. Ensure timing belt is installed in original direction of rotation.
    4.Ensure all sprockets and idler pulleys are clean. Install timing belt on crankshaft sprocket, oil pump sprocket, No. 1 idler pulley, and then No. 2 idler pulley in sequence. 5.Install timing belt guide with cupped side away from crankshaft sprocket and flat side toward timing belt. Install No. 1 timing belt cover and new gasket. 6.Align crankshaft pulley key groove with key in crankshaft. Install crankshaft pulley. Install and tighten crankshaft pulley bolt to specification. 7.Rotate crankshaft clockwise so cylinder No. 1 is at TDC on compression stroke. Ensure timing mark on crankshaft pulley aligns with "0" mark on No. 1 timing belt cover. If reusing timing belt, ensure reference mark on timing belt aligns with upper edge of No. 1 timing belt cover. 8.Rotate camshaft, and align hole in camshaft sprocket with alignment mark on camshaft bearing cap. See Fig. 2 . Install timing belt on camshaft sprocket. If reusing timing belt, ensure reference mark on timing belt aligns with the reference mark on camshaft sprocket. Ensure tension exists on timing belt between the crankshaft and camshaft sprockets.
    CAUTION:DO NOT rotate crankshaft counterclockwise, as viewed from timing belt end of engine.
    9.Loosen No. 1 idler pulley bolt 1/2 turn. Rotate crankshaft pulley 2 full revolutions clockwise from TDC to TDC. 10.Ensure timing mark on crankshaft pulley aligns with "0" mark on No. 1 timing belt cover, and hole in camshaft sprocket aligns with alignment mark on camshaft bearing cap. See Fig. 2 . If timing marks are not aligned, remove timing belt and reinstall. 11.Rotate crankshaft clockwise 1 and 7/8 revolutions and align crankshaft pulley "0" mark with 45-degree Before Top Dead Center (BTDC) mark on No. 1 timing belt cover. See Fig. 5 . 12.Tighten No. 1 idler pulley bolt to specification. See TORQUE SPECIFICATIONS . Install No. 2 timing belt cover and gaskets. Install and tighten spark plugs to specification. 13.To install remaining components, reverse removal procedure. Install all bolts/nuts on right (timing belt side) engine mount before tightening to specification. 14.On Camry, when installing control rod and bracket on strut tower and right (timing belt side engine mount, tighten bolts to specification in sequence. See Fig. 6 . On MR2, tighten engine
    b7619be.jpg
    92cabaf.jpg
    Hope this helps, don't forget to rate.

    Lazaruselite

    Feb 25, 2009 | 1993 Toyota Camry V6

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