Question about 1986 Volkswagen Golf

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Steps to changing a clutch plate on a 1986 VW golf

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You need to take out the gearbox, and then you can find the clutch plate betveen the gearbox and the motor.

Posted on Apr 12, 2009

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are you refering to the clutch fork that connects to the other end of the clutch cable, you will have to drop the gear box as this fork sits over the clutch pressure plate ,and pushes the thrust bearing against the pressure plate tynes so disengages the drive from engine to gearbox, while you've got the box out check the condition of the clutch parts ie thrust bearing,pressure plate spring's,friction plate condition

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Yes, shouldn't be a problem. Remove the battery. Jack the car up 1-2 feet. You'll need to support the motor. Drain the transmission, there is a 17mm allen plug at the bottom of the housing. The filler plug is on the right end of the transmission, (17mm allen plug also) to the right of the throw out bearing housing plug, says VW on it. Remove the axleshafts. Unplug the back up switch. Remove the starter, that will also disconnect the motor/transmission mount. Disconnect the clutch cable and shifter linkage attached to the transmission. Remove the speedometer cable. Unbolt the rear transmission mount (17mm bolt going vertically down, a real long extension will help to get to that one) and bracket going to the end of the transmission at the top, 2, 17mm bolts with nuts. Remove the bracket. Remove the lower inspection sheild, 3, 11mm bolts. From the underneath side, on the other side of the motor where the transmission joins the motor, there is a 19mm bolt holding the transmission to the block, remove that, and also remove the small inpsection plate above there, 2, 10mm bolts. Unbolt the two top bellhousing bolts, and it's ready to remove, pull the transmission away from the motor 2-4 inches to clear the imput shaft from the clutch disc, you'll have to kind of turn and twist the transmission to get the transmission to clear the sub frame. Also moving the engine up or down will also help. The transmission weighs about 70 pounds.

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You need to empty the engine from all fluids, tehn remove air filter and other parts, mount your Golf on a bridge and remove the clutch pressure plate assembly mounted on a side of the engine.

You will need special tools to align and mount the new pressure plate, and you will need to follow a procedure to reinstall the clutch without removing the transaxle.

Replacing the clutch is not an easy task for a beginner, if you do it yourself, get the haynes manual with the complete illustrated procedure.

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