Question about 2003 Ford Expedition
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Posted on Jan 02, 2017
The problem is most likely a damper door actuator that has a stripped gear. I replaced mine in my Explorer and it appears to be a common problem. To replace it you must remove the side panel which is held in by the door seals and spring clips. This will expose the rear a/c unit. Then you must remove the bolts securing the a/c housing to allow you to pull the housing away from the fender to get access to the actuator. The actuator is bolted on and will require a small socket to remove it. You can hear and feel the actuator thumping to determine which one it is. When replaced, the actuator shaft must be aligned with the damper door which is inside the housing. The part number for mine was YL5Z*19E616*AA and lists for $68.18 at the Ford dealer. I found it later online for $35.
Posted on Jun 04, 2009
Fords systems will still blow air even when off. does the clicking get quieter wehn off?
also, you can get it to stop blowing by turning on the recirculator. its a button with a car on it and a u-shapped arrow on the ac controls in dash. IF it stops then then something is in the housing and the fan is hitting it.
Posted on Oct 08, 2009
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