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How to install water pump on gamefisher 9.9

How to install water pump

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Does my 1997 gamefisher 9.9 require a thermostat ?


You have this in the wrong section, this is car and truck problems.

Jun 14, 2012 | Cars & Trucks

1 Answer

How to replace waterpump


step 1. drain cooling system.
step 2. remove battery and battery tray.
step 3. remove drive belt.
step 4. remove water pump bolts ( 318 ).
step 5. remove water pump ( 300 ) and water pump gasket ( 314 ).discard gasket.
step 6. inspect and clean gasket mating serface.
step 7. install new water pump and gasket and tighten bolts to 89 in. lbs.
step 8. install drive belt.
step 9. install battery tray and battery.
step 10. fill cooling system.


Book time is 1.5 hours ( this one is what we call a gravy run ) good luck

1_18_2012_1_26_20_pm.jpg

Jan 13, 2012 | 2006 Chevrolet Impala

1 Answer

How to replace the water pump


Water Pump
REMOVAL & INSTALLATION
CAUTION
Never open, service or drain the radiator or
cooling system when hot; serious burns can occur from the steam and hot coolant.
Also, when draining engine coolant, keep in mind that cats and dogs are
attracted to ethylene glycol antifreeze and could drink any that is left in an
uncovered container or in puddles on the ground. This will prove fatal in
sufficient quantities. Always drain coolant into a sealable container. Coolant
should be reused unless it is contaminated or is several years old.

2S-ELC Engines

  1. Drain the cooling system.
  2. Remove the timing belt as described in this section.
  3. Remove the alternator adjusting bar.
  4. Disconnect the lower radiator hose from the water inlet housing.





    Fig. 1: Exploded view of the water pump mounting
    89553g42.gif



  5. Disconnect the water temperature switch from the water inlet housing.
  6. Disconnect the water by-pass hose from the water pump.
  7. Remove the two heater pipe clamp bolt. Remove the two nuts and heater pipe
    with gasket. Replace the gasket.
  8. Loosen the three water pump mounting bolts in the indicated sequence.





    Fig. 2: Water pump bolt loosening sequence for 2S-ELC and 3S-FE
    engines
    89553g43.gif



  9. Remove the water pump and O-ring. If the water pump is stubborn, tap it a
    few times with a rubber mallet.
  10. Installation is the reverse of removal. Make sure all the water pump and
    engine contact surfaces are clean and install the new O-ring into the pump cover
    groove.
  11. Install the water pump with the three bolts. Tighten the bolts in sequence
    to 82 inch lbs. (9 Nm).
  12. Fill the cooling system to the proper level with a good brand of ethylene
    glycol based coolant. Start the engine and inspect for leaks.

3S-FE Engines

  1. Drain the cooling system.
  2. Disconnect the water temperature switch connector from the water inlet
    housing.
  3. Disconnect the lower radiator hose from the water inlet housing.
  4. Remove the timing belt and timing belt pulleys as described in this section.

  5. Remove the two nuts attaching the water by-pass pipe to the water pump
    cover.
  6. Remove the three water pump-to-engine attaching bolts.
  7. Pull the water pump and the water pump cover out from the engine.
  8. Remove the two O-rings and gasket. Discard them and replace with new.
  9. Installation is the reverse of removal. Secure the water pump onto the
    engine and install the three bolts. Tighten the bolts in an alternate pattern to
    82 inch lbs. (9 Nm). Install the by-pass pipe attaching nuts and tighten them to
    82 inch lbs. (9 Nm) also.
  10. Fill the cooling system to the proper level with coolant.
  11. Start the engine and check for leaks.

5S-FE Engine

  1. Drain the engine coolant.
  2. Remove the timing belt.
  3. Remove the No. 1 idler pulley and tension spring. Remove the No. 2 idler
    pulley.
  4. Disconnect the lower radiator hose at the water inlet.
  5. Remove the alternator belt adjusting bar.
  6. Loosen the two nuts and disconnect the water by-pass pipe.
  7. Remove the three pump mounting bolts in sequence (middle, top, bottom) and
    then pull out the water pump and cover. Remove the gasket and two O-rings.





    Fig. 3: Bolt removal sequence for 5S-FE engines
    89553g46.gif

    To install:

  8. Replace the two O-rings and gasket with new ones, coat the by-pass O-ring
    with soapy water and then connect the pump cover to the by-pass pipe. Do not
    install the nuts yet!
  9. With the pump loosely connected to the pipe, install the pump and tighten
    the three bolts to 82 inch lbs. (9 Nm), in sequence (top, bottom, middle).
    Install the two by-pass pipe nuts and tighten them to 78 inch lbs. (9 Nm).
  10. The remainder of installation is the reverse of removal. Tighten each
    component to specifications.

2VZ-FE and 3VZ-FE Engines

  1. Drain the engine coolant.
  2. Disconnect the lower radiator hose at the water inlet.
  3. Disconnect the timing belt from the water pump pulley.
  4. Remove the bolt holding the inlet pipe to the alternator belt adjusting bar
    and then remove the inlet pipe and O-ring.
  5. Remove the water inlet and thermostat.
  6. Remove the seven bolts and then pry off the water pump.
    To install:

  7. Scrape any remaining gasket material off the pump mating surface. Apply a
    0.08-0.12 inch (2-3mm) bead of sealant to the groove in the pump and then
    install the pump. Tighten the bolts to 14 ft. lbs. (20 Nm).





    Fig. 4: Apply sealant on the surface of the water pump as shown

    89553g47.gif



  8. The remainder of installation is the reverse of removal. Tighten each
    component to specifications. Connect the radiator hose and fill the engine with
    coolant.

1MZ-FE Engine

  1. Drain the engine coolant.
  2. Remove the timing belt.
  3. Mark the left and right camshaft pulleys with a touch of paint. Using a
    spanner wrench, remove the bolts to the right and left camshaft pulleys.
    Separate the pulleys from the engine. Be sure not to mix up the pulleys.
  4. Remove the No. 2 idler pulley by removing the bolt.
  5. Disconnect the three clamps and engine wire from the rear timing belt cover.

  6. Remove the six bolts holding the No. 3 timing belt cover to the engine
    block.





    Fig. 5: Unbolt the No. 3 timing belt cover from the engine
    89553p75.jpg



  7. Remove the bolts and nuts to the extract the water pump.





    Fig. 6: Water pump mounting bolt and nut locations
    89553p76.jpg



  8. Raise the engine slightly and remove the water pump and the gasket from the
    engine.





    Fig. 7: Pull the water pump from the engine and remove it from
    the vehicle
    89553p77.jpg






    Fig. 8: Always discard the old gasket
    89553p78.jpg

    To install:

  9. Check that the water pump turns smoothly. Also check the air hole for
    coolant leakage.
  10. Using a new gasket, apply liquid sealer to the gasket, water pump and engine
    block.
  11. Install the gasket and pump to the engine and install the four bolts and two
    nuts. Tighten the nuts and bolts to 53 inch lbs. (6 Nm).
  12. The remainder of installation is the reverse of removal. Tighten each
    component to specifications.

    • Rear timing belt cover - 74 inch lbs. (9 Nm).
    • No. 2 idler pulley - 32 ft. lbs. (43 Nm)

  13. Fill the engine coolant. Connect the negative battery cable to the battery
    and start the engine.
  14. Top off the engine coolant and check for leaks.


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Oct 31, 2010 | 1990 Toyota Camry

1 Answer

Where is water pump and drive belt located on 2003 corolla ? Dealer recommended it needs changing along with timing chain tensioner which they say is leaking oil . I usually fix my own cars after doing my...


Water Pump Removal & Installation To Remove:
toy_car_18_eng_cooling_sys_xp.gif

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Drain the engine coolant.
  3. Remove the right lower splash shield.
  4. Remove the drive belt toy_car_18_eng_wtr_pmp_blts.gif

  5. Remove the 6 water pump mounting bolts. Remove the water pump and O-ring (except XRS). toy_car_18_eng_wtr_pmp_set_blts_sst.gif

  6. Using special tool 09960-10010 or equivalent, remove the water pump pulley bolts and pulley (XRS).
  7. Remove the 6 water pump mounting bolts. Remove the water pump and O-ring (XRS).
To Install:
  1. Install a new O-ring on the timing chain cover. toy_car_18_eng_wtr_pmp_blt_torque.gif

    Note: Bolt lengths are indicated in the illustration bolt (1) 1.18 inches (30mm) bolt (2) 1.38 inches (35 mm)
  2. Install the water pump (except XRS).
    1. Tighten the mounting bolts (1) to 80 inch-lbs (9 Nm).
    2. Tighten the mounting bolts (2) 8 ft-lbs (11 Nm).
  3. Install the water pump (XRS).
    1. Tighten the mounting bolts 80 in lbs (9 Nm).
    2. Install the water pump pulley using special tool 09960-10010 or equivalent. Tighten the mounting bolts 11 ft lbs (15 Nm).
  4. Install the right lower splash shield.
  5. Install the drive belt.
  6. Fill the cooling system.
  7. Check for leaks.
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Oct 09, 2010 | 2004 Toyota Corolla

1 Answer

How to take off the water punp


1. Drain the cooling system until the coolant is below the level of the water pump. 2. Remove the drive belt guard. 3. Loosen the water pump pulley bolts. 4. Remove the drive belt. 5. Remove the water pump pulley bolts. 6. Remove the water pump pulley. 7. Remove the water pump bolts. 8. Remove the water pump. 9. Remove the water pump gasket. 10. Clean the water pump mating surfaces. Installation Procedure 1. Install the water pump gasket. 2. Install the water pump Notice: Refer to Fastener Notice in Service Precautions. 3. Install the water pump bolts. Tighten the bolts to 10 Nm (89 inch lbs.). 4. Install the water pump pulley. 5. Install the water pump pulley bolts. 6. Install the drive belt. Tighten the water pump pulley bolts to 25 Nm (18 inch lbs.). 7. Install the drive belt guard. 8. Fill the cooling system

Aug 13, 2010 | 2002 Buick LeSabre

1 Answer

Remove and replace the water pump buick rendezvou 2003 cost and do it yourself instructions . can i do it myself concerned with loosening the serpentine belt and needing special tools?


1. Drain the cooling system until the coolant is below the level of the water pump. 2. Remove the drive belt guard. 3. Loosen the water pump pulley bolts. 4. Remove the drive belt. 5. Remove the water pump pulley bolts. 6. Remove the water pump pulley. 7. Remove the water pump bolts. 8. Remove the water pump. 9. Remove the water pump gasket. 10. Clean the water pump mating surfaces. Installation Procedure 1. Install the water pump gasket. 2. Install the water pump Notice: Refer to Fastener Notice in Service Precautions. 3. Install the water pump bolts. Tighten the bolts to 10 Nm (89 inch lbs.). 4. Install the water pump pulley. 5. Install the water pump pulley bolts. 6. Install the drive belt. Tighten the water pump pulley bolts to 25 Nm (18 inch lbs.). 7. Install the drive belt guard. 8. Fill the cooling system
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Jul 21, 2010 | 2002 Buick Rendezvous

1 Answer

1993 toyota corolla how to replace watwr pump


  1. Place the water pump gasket (O-ring) on the block and install the pump. Tighten the mounting bolts evenly to 11 ft. lbs. (15 Nm). Install the timing belt covers, making sure they are properly seated and not rubbing on the belt or other moving parts. Install a new seal (O-ring) on the dipstick tube and lightly coat it with engine oil. Remove the plug and install the dipstick tube and dipstick; secure the mounting bolt to 82 inch lbs. (9 Nm).
Using a new O-ring, install the inlet pipe to the water pump.
Attach the clamps and bolts to hold the pipe in place and tighten to 7-9 ft. lbs. (9-12 Nm).
Connect the water inlet and water bypass hoses to the inlet pipe.
Install the water pump pulley and temporarily tighten the four pulley bolts.
Install the drive belts on all the pulleys and adjust all of them to the correct tension.
With the belts in place and adjusted, the water pump pulley will now resist turning. Tighten the pulley bolts to 16-18 ft. lbs. (22-24 Nm).
Install the front engine mount (mounting insulator).
Confirm that the draincocks are closed on the engine block and radiator. Refill the engine with coolant. Reconnect the negative battery cable. Start the engine and check for leaks.

Jul 20, 2010 | 1993 Toyota Corolla

1 Answer

Change the water pump. what size is the bolts


Location, size and torque specification for the water pump bolts-3.0L OHV engine...

f2d2658.jpg

  • Install the bolts in the water pump housing.
  • Tighten bolts Nos. 4, 5, 6, 7, 8, 9 and 10to 15-22 ft. lbs. (20-30 Nm). Tighten bolts Nos. 11, 12, 13, 14 and 15 to 71-106 inch lbs. (8-12 Nm).
    The bolts are of different lengths and must be installed in the correct locations.
  • If equipped, attach the engine control sensor wiring to the locating stud bolt.
  • Hand-tighten the water pump pulley retaining bolts.
  • Install the accessory drive belts.
  • Tighten the water pump pulley bolts to 15-22 ft. lbs. (20-30 Nm).
  • Connect the heater hose to the water pump.

Hope this help (remember rated and comment this post).

Apr 10, 2010 | 1999 Ford Taurus

1 Answer

How do I replace a water pump on a 1994 buick park ave


Removal
1. Support the vehicle on jack stands.
2. Disconnect the negative battery cable.
3. Drain the cooling system.
4. Remove water pump drive belt.
5. Disconnect the coolant hoses at the water pump.
6. Remove the water pump pulley bolts (long bolt removed through the access hole provided in
the body side rail), then remove the pulley.
7. Remove the torque axis mount. See TORQUE AXIS ENGINE MOUNT .
8. Remove the water pump attaching bolts and pump.
9. Clean all gasket mating surfaces.



Installation
1. Using a new gasket, install the water pump on the engine. Tighten the bolts to
specifications. See TORQUE SPECIFICATIONS .
2. Install the torque axis mount. See TORQUE AXIS ENGINE MOUNT .
3. Install the water pump pulley, then tighten the bolts to specifications. See TORQUE
SPECIFICATIONS .
4. Connect the coolant hoses onto the pump.
5. Install the water pump drive belt.
6. Fill the cooling system.
7. Add coolant supplement tablets.
8. Connect the battery cable, then start the engine.
9. Inspect for coolant leaks.

Jan 13, 2010 | 1994 Buick Park Avenue

1 Answer

How to replace a water pump on a 2003 yukon


Water Pump Replacement (4.8L, 5.3L and 6.0L Engines)
Removal Procedure
1. Drain the cooling system.
2. Loosen the air cleaner outlet duct clamps at these locations:
 Throttle body
 Mass Airflow/Intake Air Temperature (MAF/IAT) sensor
3. Remove the radiator inlet hose clip from the outlet duct.
4. Remove the air cleaner outlet duct.
5. If necessary, remove the engine sight shield.
6. Remove the radiator vent inlet hose from the radiator hose clips.
7. Reposition the inlet hose clamp at the water pump.
8. Remove the inlet hose from the water pump.
9. Remove the fan blade.
11. Reposition the outlet hose clamp at the water pump.
12. Remove the outlet hose from the water pump.
13. Reposition the surge tank outlet hose clamp at the water pump.
14. Remove the surge tank outlet hose from the water pump.
15. Reposition the heater inlet hose clamp at the water pump.
16. Remove the heater inlet hose from the water pump.
17. Remove the water pump bolts.
18. Remove the water pump and gaskets.
19. Discard the water pump gaskets
Installation Procedure Important: All gaskets surfaces are to be free of oil or other foreign material
during assembly.
1. Install the water pump and NEW gaskets
2. Install the water pump bolts.
3. Install the heater inlet hose to the water pump.
Zoom Sized for Print
Notice: Refer to Fastener Notice in Service and Precautions.
2.1. Tighten the bolts a first pass to 15 Nm (11 ft. lbs.).
2.2. Tighten the bolts a final pass to 30 Nm (22 ft. lbs.).
4. Position the heater inlet hose clamp at the water pump.
5. Install the surge tank outlet hose to the water pump.
6. Position the surge tank outlet hose clamp at the water pump.
7. Install the outlet hose to the water pump.
8. Position the outlet hose clamp at the water pump.
9. Install the accessory drive belt.
10. Install the fan blade.
11. Install the inlet hose to the water pump.
12. Position the inlet hose clamp at the water pump.
13. Install the engine vent inlet hose to the radiator hose clips.
14. If necessary, install the engine sight shield.
Important: Align the arrow at the throttle body end of the duct with the throttle
body attaching stud.
15. Install the air cleaner outlet duct
16. Install the radiator inlet hose clip to the outlet duct.
17. Tighten the air cleaner outlet duct clamps at these locations:
 Throttle body
 MAF/IAT sensor Tighten the clamps to 7 Nm (62 inch lbs.).
18. Fill the cooling system.

I hope this helps. The numbering is incorrect in the sequence but the instructions are correct.

Roy

Nov 06, 2009 | 2003 GMC Yukon

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