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Clutch master cylinder hydraulic line removal

Line removal from clutch master cylinder and external slave cylinder

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Need to know year and engine size. I know that the 1999 Dakota 2.5L clutch hydraulic system comes as a pre-charged, completely sealed system including the reservoir, master/slave cylinders and the connecting lines. There is no means of disassembly. If you use aftermarket parts, you must buy the entire aftermarket set and assemble and bleed it.

Posted on Nov 05, 2013

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Posted on Jan 02, 2017

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SOURCE: Removal of slave clutch master cylinder

The hydraulic cylinder is in the bell housing. When you separate the motor and tranny, you will see it as a unit with the throw-out bearing. Take the hydraulic line off before you start. You will have to bleed it when you are done.

Posted on Aug 13, 2008

  • 1 Answer

SOURCE: Hydraulic clutch problems

i have a ktm 125 wich all ktms have hydraulic cluthcs and i have the same problem as all these fellas even when im riding it just sucks right down all the fluid reply to me on X-KTMrida-X@hotmail.com ok thanks fellas

Posted on Oct 27, 2008

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SOURCE: Clutch pedal does not disengage clutch

If the car hasn't been driven for a while it could be corrosion on the fork but I think that is unlikely. I think you are right about the release bearing being jammed in the spring. If the truck has quite high mileage, it probably means a clutch job.

Posted on Feb 27, 2010

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SOURCE: how do you remove the

seems to me that some of these were permanent connections, i may be wrong

Posted on Oct 24, 2010

wadingriver
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SOURCE: need to remove hydraulic line from slave cylinder

not sure there is a question here. what are you asking?

Posted on Dec 04, 2012

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Hi- 1995 jeep wrangler 2.5yj- clutch grinding won't go into gear - seems full of fluid but over filled it works good for a few months -does it again- repeated -works good-maybe master slave problem ?


1995 YJ if still stock all that is ONE PART, see FSM quote below.
is the fluid dropping, day by day, week by week???
y/n?
yes, then either the slave or mc are bad.
sometimes both can fail, (rust happens inside and is progressive)
what I do , is this. (if not wanting to change out both)
1: look at the MC, if it done leak down either side of the fire wall
it might be good (dont mean the piston seals good but its not leaking, so if fluid drops , (every week say) the the MC is ok
and for sure the slave leaks.

2: so where is your slave. have you looked,? (swaps happen)
most leak and can not be detected as that leak landed on the road to work.
for sure its just 2 parts, here, you know the clutch is ok.
because it works with fluid in the system and bled.
now ILL PASTE THE FSM words out of a real factory service manual.
they are clear.
FSM words, QUOTE:
CLUTCH HYDRAULIC LINKAGE REMOVAL
The clutch master cylinder, slave cylinder
and connecting line are serviced as an assembly
only.
The linkage components cannot be
overhauled or serviced separately. The cylinders
and connecting line are sealed units. Also
note that removal/installation procedures for
right and left hand drive models are basically
the same. Only master cylinder location is different.
(1) Raise vehicle.
(2) Remove fasteners attaching slave cylinder to
clutch housing.
(3) Remove slave cylinder from clutch housing (Fig.
9).
(4) Disengage clutch fluid line from body clips.
(5) Lower vehicle.
(6) Verify that cap on clutch master cylinder reservoir
is tight. This is necessary to avoid undue spillage
during removal.
(7) Remove clutch master cylinder attaching nuts.
Note that one nut is accessible from engine compartment
and one nut is accessible from under instrument
panel (Figs. 10 and 11).
(8) Remove clip securing clutch master cylinder
push rod to pedal and slide push rod off pedal pin.
(9) Disconnect clutch pedal position switch wires.
(10) If pedal pin is equipped with bushing, inspect
condition of bushing and replace it if worn or damaged.
(11) Remove clutch hydraulic linkage through engine
compartment.

Dec 02, 2016 | Jeep Cars & Trucks

2 Answers

Why wont my clutch will not engage


bad clutch master cylinder or broken clutch line

Mar 26, 2014 | 1991 Nissan Stanza

1 Answer

Hydraulic clutch in a 2001 nissan altima gxe 5 speed manual


Open the hood and look for the clutch master cylinder.
It is smaller than the brake master cylinder, but should be very near it.
The clutch master cylinder is about half the size of the brake master cylinder.
Take the lid off and see if it is full.
If it is empty, the likely problem is the slave cylinder (which is mounted on the transmission at the other end of the brake fluid line), has failed and needs to be replaced.
It will likely not do any good to fill the clutch master cylinder, as you will trap air in the line.
The slave cylinder will need to be replaced, and the line bled to get the air out.
Be blessed.

Apr 12, 2013 | 2001 Nissan Altima

1 Answer

How do i get the master clinder off?? i have the lines and the bolts off but i cant pull it lose


Hello there, The slave cylinder for the hydraulic clutch is mounted to the very front of the transmission and is only held in place with two bolts and the hydraulic line, see item #42 (x2) and item #26 in the attached photo.You might as well let the old hydraulic fluid drain completely and fill with fresh fluid when you get done. I would take the hyraulic line off the slave cylinder and put it in a jar. Then open the master cylinder cover and let it gravity drain completely. This will allow you to replace all the parts with a minimal amount of fluid getting all over. Remember, brake fluid damages car paint!The clutch master cylinder is a little bit more tricky in that you have to get under the dash to remove the bolts holding it in. Other than that, you might have to take your old reservoir and attach it to the new master cylinder unless your new one comes with a reservoir. I doubt it will and you don't need it to anyway. Item #37 and #43 are the studs and nuts you will have to release to get the master cylinder off the firewall. Of course pulling the tube to the reservoir and the hydraulic line should be done before removing the mounting nuts. There may be a clip holding the clutch pedal linkage to the clutch master cylinder push rod.Once everything is reassembled and everything is tight, fill the master cylinder reservoir and then loosen the bleeder screw on the slave cylinder. You can depress the clutch pedal to force brake fluid from the master to the slave but if it goes like mine did, once I got the fluid running, it forced out all the air! I put a rubber hose over the bleeder screw and put it in a jar partially filled with brake fluid and kept adding fluid until no more air bubbles came out of the tube. You will know when everything is ok because the clutch pedal doesn't seem to want to come back up unless there is sufficient pressure in the clutch to force it back up. Buy about a quart of brake fluid to flush the lines and leave it topped off. Good luck...

Jan 28, 2011 | 1989 Honda Prelude

1 Answer

Is the clutch slave cylinder internal or external of transmission?


external if it's like my 1979 Honda. Internal if like the following information:
Slave Cylinder on 1999 Chevrolet Cavalier
REMOVAL & INSTALLATION
  1. Disconnect the negative battery cable.
  2. Detach the master cylinder assembly from the actuator cylinder by disconnecting the hydraulic line.
  3. Remove the transaxle assembly, as outlined earlier in this section.
  4. Remove the clutch actuator cylinder from the transaxle. Fig. 1: Clutch actuator cylinder assembly mounting 91147g02.gif
    To install:
  5. Lubricate the inside diameter of the bearing with clutch bearing lubricant GM part no. 12345777 or equivalent.
  6. Install the actuator cylinder in the transaxle, then install the transaxle assembly.
  7. Connect the master cylinder-to-actuator hydraulic line.
  8. Bleed the hydraulic system, as outlined later in this section.
  9. If removed, install the air intake duct.
  10. Connect the negative battery cable.
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Jun 20, 2010 | 1999 Chevrolet Cavalier

2 Answers

How do you remove and old hydraulic line of a slave cylinder on a 1992 2WD 4.0L Cherokee so that the new one can be installed?


i dont think you are supposed to remove it. they come with a hose master and slave cyl all put together.
i did get one aprt once and i think there was a roll pin i pulled out to do it

Mar 20, 2010 | 1992 Jeep Cherokee Limited

3 Answers

!991 Jeep Wrangler clutch pedal loses pressure. I have to pump it to get enough pressure to shift. I keep it full of brake fluid. I can see no leaks. Thanks for any help.


leaky slave or master cylinder - if you have someone listen to the slave cylinder while you press the pedal is should "squelch" if there is air in there, if the slave cylinder doesn't make a squelching sound then the master cylinder or a hydraulic line between the two cylinders is leaking - slave cylinder isn't very expensive but the master cylinder can be rather pricey. and any good parts shop or motor-factor can source or make-up a new hydraulic line if it is the line itself that is leaking.

Jan 27, 2010 | 1991 Jeep Wrangler

1 Answer

2004 holdern rodeo v6 clutch went to the floor was working all good before


The problem could come from the clutch master cylinder or the slave cylinder. The cause could be external or internal.

First check the fluid level in the reservoir. The reservoir could be independent of the brake system or using the same.

If the level is too low, air may have entered in the line and the hydraulic compression is affected. So first, adjust the level in the reservoir using recommended oil. (normally brake oil is ok).

Check for any oil leak starting from the clutch pedal following hydraulic circuit up to the transmission.
Your vehicule should have two clutch cylinders: the master and the slave.
The master cylinder is operated by your clutch pedal, it's located under the dash, fixed to the firewall and connected to the hydraulic line on the other side of the firewall. Check for any leak on the carpet, under the carpet and near the hydraulic connection. Pumping the pedal making that verification could help to detect leak. Then follow the hydraulic line going to the slave cylinder attached to the transmission making a visual inspection for leaks.
If for any reason some air entered the circuit, the line could be purged from air bleeding the slave cyclinder as you do bleeding brake component.
If there is no air, no leak detected then it's probably an internal problem that you can't see. Remove the cap from the reservoir, depress the pedal. If the oil is moving in the reservoir then the master slave is probably bad otherwise I would suspect the slave.
I'm not an Isuzu technician.
Some other Gurus could complement or correct my saying.
Hope it will help
Dan

Dec 20, 2009 | 2004 Isuzu Rodeo

1 Answer

Removal of slave clutch master cylinder


The hydraulic cylinder is in the bell housing. When you separate the motor and tranny, you will see it as a unit with the throw-out bearing. Take the hydraulic line off before you start. You will have to bleed it when you are done.

Jun 26, 2008 | 1994 Ford Explorer Limited

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