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Hyster diesel injection pump

How do you remove the injection pump

Posted by Anonymous on

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6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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alicantecoli
  • 22326 Answers

SOURCE: need the timing marks for a 3.1 td 5 cyl diesel injection pump

isusu engine?? have you looked for a 8mm hole in timing gear that corresponds with a hole on plate behind then lock it in with a bolt ,remove bolt after tightening belt .DONT FORGET THIS ???.....if you cant find anything do it with no timing marks easy --- piston no 1 at tdc valves closed spin pump till fuel comes out of no 1 injector feed and lock it all together,indirect diesel is 6/8 ,,,,,direct injection is 12/16,,,,and turbo is 18/22 btdc

Posted on Dec 13, 2008

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txkjun
  • 409 Answers

SOURCE: 1999 Volkswagon beetle turbo diesel injection pump

Was any work just done to this car? Timing belt? It is rare that these pumps go bad but I have seen a few shell out. If you are not familiar with the ALH diesel engine I would not try to replace it. You should take it to a shop that specializes in VW's. 

Posted on Dec 29, 2008

  • 167 Answers

SOURCE: diesel injection pump leaks

all diesel cars built before 1996 have seals in them which are not suitable for the new low sulfur diesel fuels sold today.Only way to remedy the problem is to have new seals fitted.Can be a costly job.Get 3 quotes.
Hope this helps.

Posted on Jun 28, 2009

  • 14 Answers

SOURCE: 6.2 diesel will not bleed diesel

Make sure all lines are light when turning engine over.While turning engine over loosen the a line closes to pump or the fuel filter.You should get some fuel.Then continue on all lines working farther away.

Posted on May 02, 2010

  • 159 Answers

SOURCE: 2000 dodge ram diesel 2500 . what is a fuel inject...

This usually happens when the lift pump gets worn and fuel pressure drops below 7lbs and the injection pump has to work harder by pulling in the fuel and will destroy the pump,your is probably a vp44 fuel injection pump it needs replaced and they are expensive 1200.00+ but also change the lift pump or change to a fass fuel system,if the lift pump went out and you replace the injection pump it will ruin it in a short time.
The injection pump is not an easy job to change or for a novice mechanic as it has to be set in time with the engine at top dead center,and then the whole fuel system needs to be bleed of air.

Posted on Jun 05, 2010

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Timing marks trooper 1985 mod dlx turbo diesel


Refer to Figures 1,2,3,4 when performing 17-step timing procedure for 1981-1985 Diesel Engines.

Fig 1. Injection pump and camshaft alignment marks - Diesel engine.

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Fig 2. Removing the timing belt holder - Diesel engine.

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Fig 3. Injection pump alignment marks - Diesel engine.

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Fig 4. Tensioiner Pulley Bolt Sequence - Diesel engine.

archaeology_69.jpg

Procedure - Timing Belt replacement.

1. Disconnect the negative battery cable. Drain the cooling system.

CAUTION
When draining the coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.

2. Remove the timing belt cover. Remove the injection pump sprocket flange.

3. Using a prybar, remove the tension spring from the timing belt tensioner.

When removing the tension spring, avoid using excessive force for the spring may become distorted.

4. Remove the tensioner pulley bolt and the pulley.

5. Remove the timing belt and discard it.

To install:

6. Rotate the crankshaft to bring the No. 1 piston to TDC of the compression stroke.

7. Align the timing marks on the injection pump sprocket with the camshaft sprocket; the marks must be facing each other.

8. Using a new timing belt, install it in the following sequence: crankshaft sprocket, camshaft sprocket and the injection pump sprocket; the slack must be between the injection pump and camshaft sprockets.

9. Install the tension center and the tension pulley so the end of the tension center is fitted against both pins on the timing pulley housing.

10. Hand tighten the nut so the tension pulley can be rotated freely.

11. Install the tension spring and semi-tighten the pulley nut to 22-36 ft. lbs. (30-48 Nm).

12. Rotate the crankshaft 2 full turns clockwise to seat the belt and further turn the crankshaft 90° beyond TDC to settle the injection pump.

13. Loosen the tension pulley nut to take up the timing belt slack. Tighten the tension pulley nut to 79-94 ft. lbs. (108-128 Nm).

14. Install the injection pump sprocket flange; the hole in the outer circumference of the flange should be aligned with the triangular timing mark on the injection pump sprocket.

15. Rotate the crankshaft 2 full turns clockwise to bring the No. 1 piston to TDC of the compression stroke. Make sure the triangular timing mark on the timing sprocket is aligned with the hole in the flange, then, measure the timing belt tension; it should be 33-55 lbs.

16. Install the timing belt cover.

17. Connect the negative battery cable.

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Need the timing marks for a 3.1 td 5 cyl diesel injection pump


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