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Fuel pump disconnect install - 2004 Suzuki Verona

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  • Suzuki Master
  • 20,706 Answers

Is that a question.
how to?
Ill guess.
I want to replace my fuel pump?
and who do that, right?
in a nut shell, you can read all this on alldata.com for $15 bucks.
1: battery minus cable removed
2: depressurize fuel pump , FSM at alldata.
3: drain tank.
4: drop hoses /wires, as you drop tank. (and neck hose)
5; remove pump
6 replace and reverse above. using a new filter.

Posted on Jul 17, 2013

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Posted on Jan 02, 2017

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1 Answer

How do I replace the fuel pump on a 2000 kia sephia?


Removal & Installation
  1. Relieve the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Remove the rear seat cushion from the vehicle.
  4. Clean any dirt that has accumulated around the fuel pump cover so it will not enter the tank during pump removal and installation.
  5. Remove the fuel pump cover.
  6. Disconnect the fuel gauge connector, hoses, and the gauge.
  7. Disconnect the fuel pump electrical connector.
  8. Remove the fuel pump from the bracket assembly.
  9. Remove the seal ring and discard.

To install:

  1. Clean the fuel pump mounting flange, fuel tank mounting surface and seal ring groove.
  2. Apply a light coating of grease on a new seal ring to hold it in place during assembly.
  3. Install the seal ring.
  4. Install the fuel pump to the bracket assembly carefully to ensure the filter is not damaged. Be sure the seal ring remains in the groove.
  5. Hold the pump assembly in place, and pull the fuel pump down so that it is tight against the bracket.
  6. Connect the fuel pump electrical connector.
  7. Connect the fuel gauge, hoses, and gauge connector.
  8. Install the fuel pump cover.
  9. Install the rear seat cushion.
  10. Connect the negative battery cable.
  11. Start the engine and check for proper system operation and for fuel leaks.
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Jan 16, 2011 | 2000 Kia Sephia

1 Answer

Where is the fuel pump located on a 92 Lexus SC300?


Fuel Pump REMOVAL AND INSTALLATION ES300 CAUTION
Fuel injection systems remain under pressure even after the engine has been turned OFF. The fuel system pressure must be relieved before disconnecting any fuel lines. Failure to do so may result in fire and/or personal injury.
  1. Relieve the fuel system pressure.
  2. With the ignition switch in the LOCK position, disconnect the negative battery terminal. If equipped with an air bag system, wait at least 90 seconds or longer before performing any other work.
  3. Remove the rear seat cushion.
  4. Disconnect the fuel pump connector. CAUTION
    The Supplemental Inflatable Restraint (SIR) system must be disarmed before removing the fuel pump. Failure to do so may cause accidental deployment of the air bag, resulting in unnecessary SIR system repairs and/or personal injury.
  5. Remove the floor service hole cover. NOTE: Do not lift the fuel pump assembly up using the wire harness.
  6. Remove the fuel filler cap. Disconnect the fuel outlet pipe and the return hose from the pump bracket.
  7. Remove the 8 screws and lift out the pump/bracket assembly with gasket.
  8. Remove the fuel pump lead wire.
  9. Pull the lower end of the pump off of the bracket.
  10. Disconnect the fuel hose from the pump and remove the pump.
  11. Remove the rubber cushion from the pump. To install:
  12. Install the filter and rubber cushion on the new pump and install the pump on the bracket.
  13. Connect the fuel hose and the wire connector on the pump.
  14. Using a new gasket, install the pump and tighten the eight screws to 35 inch lbs. (4 Nm).
  15. Connect the fuel pipe and return hose to the pump and tighten the bolts to 22 ft. lbs. (29 Nm).
  16. Connect the wire, install the service cover and replace the rear seat.
  17. Connect the negative battery cable.
  18. Start the engine and check for leaks. Fig. 1: Fuel pump assembly - ES300 294126.gif
GS300, LS400, SC300 and SC400
  1. Disconnect the negative battery cable. Wait at least 90 seconds before performing any other work.
  2. Remove the trunk floor mat.
  3. Remove the trunk trim cover.
  4. Disconnect the fuel pump electrical connector.
  5. Remove the rear seat bottom and seat back.
  6. Remove the partition cover.
  7. Remove the mounting bolts and remove the fuel pump set plate.
  8. Remove the three nuts and disconnect the fuel pump bracket from the tank.
  9. Disconnect the fuel hose from the bracket. Remove the pump, bracket and set plate as an assembly. To install:
  10. Install a new gasket on the set plate. Connect the fuel hose to the pump and bracket,
  11. Install the pump and bracket assembly with the three nuts; tighten the nuts to 48 inch lbs. (5 Nm). Install the set plate and tighten the bolts to 26 inch lbs. (3 Nm).
  12. Install the panel partition
  13. Install the rear seat cushion and back.
  14. Connect the fuel pump electrical connector.
  15. Install the trim panel.
  16. Install the spare tire and the trunk floor mat.
  17. Connect the negative battery cable.
  18. Start the engine; check the fuel system for leaks
  19. Road test the vehicle for proper operation.

Oct 13, 2010 | 1992 Lexus Sc 300

2 Answers

My fuel pump went out again in my truck. I had it done the first time and was told it was quite the chore. This time I don't have the 600$ to have it done again so I'm going to try it myself. I need a...


Fuel Pump Removal & Installation Main To Remove:
  1. Disconnect battery negative cable.
  2. Relieve fuel system pressure.
  3. Raise and safely support vehicle.
  4. Remove fuel tank.
  5. Remove fuel sender assembly by turning cam lock counterclockwise. gm-04-00-954.gif

  6. Remove fuel sender assembly from fuel tank.
To Install:
  1. Using NEW O-ring seal, Install fuel pump sender to fuel tank.
  2. Install cam lock assembly and turn clockwise to lock.
  3. Install fuel tank.
  4. Cycle ignition switch OFF and OFF and check for fuel leaks.
Balance 7.4L To Remove:
  1. Disconnect battery negative cable.
  2. Relieve fuel system pressure.
  3. Disconnect electrical connector.
  4. Clean both fuel pipe connections and area surrounding fuel pump to avoid contamination of fuel system. gm-05-74-997.gif

  5. Disconnect fuel pipes at fuel pump.
  6. Slide fuel pump out of bracket.
To Install:
  1. Install NEW O-ring seals on fuel pipes.
  2. Position pump in pump bracket.
  3. Connect fuel feed and suction pipes to pump.
    • Torque to: 22 ft lbs. (30 Nm).
  4. Connect electrical connector.
  5. Connect battery negative cable.
  6. Cycle ignition switch OFF and OFF and check for fuel leaks.
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Oct 13, 2010 | 1997 GMC Sierra

2 Answers

How do u get the fuel pump on


Removal & Installation To Remove:
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Shift the vehicle into NEUTRAL and position it on a hoist.
  3. Release the fuel pressure.
  4. Disconnect the negative battery cable.
  5. Remove the fuel tank filler cap.
  6. Drain as much fuel from the tank as possible.
  7. Using suitable hose pinching pliers, clamp the fuel tank filler hose. Clamp the fuel tank filler hose in the location shown ford-05-00-396.gif

  8. Disconnect the three quick connect couplings from the fuel tank tubes at the tank.
  9. Disconnect the fuel pump electrical connector.
  10. Disconnect the fuel filter inlet tube from the filter.
  11. Position a suitable lifting device under the fuel tank.
  12. Remove the two fuel tank support strap bolts.
  13. Lower the fuel tank to access the fuel pump module while swinging the fuel tank support straps away from the tank.
  14. Clean the area around the fuel pump mounting flange.
  15. Disconnect the fuel pump module electrical connector and the fuel pump module fuel outlet tube.
  16. Using the special tool, turn the fuel pump module retaining ring counterclockwise and remove it. CAUTION
    The fuel pump module must be handled carefully to avoid damage to the float arm, filter and convolute hoses.
  17. Turn the fuel pump module counterclockwise and the fuel pump module will release from the locking tabs. Remove the fuel pump module from the fuel tank.
To Install:
  1. Install the fuel pump module in the fuel tank.
  2. Connect the fuel pump module electrical connector and the fuel pump module fuel outlet tube.
  3. Raise the tank into position and install the mounting strap bolts. Tighten the bolts to 26 ft-lbs (35 Nm).
  4. Connect the fuel lines and electrical connectors at the fuel tank.
  5. Lower the vehicle and refill the tank.
  6. Connect the negative battery cable.
  7. Turn the ignition key to the ON position to pressurize the fuel system.
  8. Visually inspect the fuel system for leaks.
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Aug 19, 2010 | 2001 Ford Taurus

1 Answer

How to fit a fuel pump in golf mark 3 cl


REMOVAL & INSTALLATION NOTE: On CIS systems the main fuel pump is located under the vehicle in front of the rear axle or in front of the tank on the right side. 1990–92 Cabriolet, Golf, Jetta and Fox TRANSFER PUMP
  1. Remove the rear seat and the access cover.
  2. Disconnect the wiring and hoses and unscrew the lock ring.
  3. Carefully lift out the pump and gauge sending unit assembly.
  4. When installing the assembly, use a new seal.
MAIN PUMP
  1. Disconnect the negative battery cable.
  2. Relieve the fuel system pressure.
  3. Raise and safely support the rear or right side of the vehicle on jack stands.
  4. Disconnect the wiring from the pump. Clean any dirt away from the fuel line fitting.
  5. Use locking pliers to pinch off the fuel line from the transfer pump to the main pump. If the fuel line is metal, remove the rear seat and access panel and disconnect the line at the transfer pump.
  6. Place a pan under the pump and disconnect the fuel line fitting from the pump.
  7. Remove the retaining ring screws and slide the pump out of the reservoir. To install:
  8. Moisten the pump O-ring with a little fuel and slide it into the reservoir. Install the retaining ring screws.
  9. When connecting the fittings, use new copper washers and tighten the fittings to 15 ft. lbs. (20 Nm).
1993–99 Cabrio, Golf, and Jetta
  1. Remove the negative battery cable.
  2. Raise and safely support the vehicle.
  3. Relieve the fuel system pressure.
  4. Remove the rear seat and the access cover.
  5. Disconnect the wiring and hoses.
  6. Remove the fuel lines from the pump.
  7. On 1993–99 Golf, Jetta and Cabrio vehicles, unscrew the fuel pump retaining ring.
  8. On all other models, remove the mounting bolts and the fuel pump.
  9. Carefully lift out the pump and gauge sending unit assembly.
  10. Empty the fuel pump into an approved container. To install:
  11. Installation is the reverse of removal. Be sure to use new sealing rings and/or gaskets.
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Aug 19, 2010 | 1993 Volkswagen Golf

1 Answer

Location of fuel pump for 1992 subaru loyale wagon


REMOVAL & INSTALLATION

See Figure 1


0900c15280067055.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 1: Fuel pump assembly mounted under the vehicle-1.8L engine
  1. Release the fuel system pressure. Do not reconnect the fuel pump harness.
  2. Disconnect the negative battery cable.
  3. Raise and support the vehicle safely on jackstands.
  4. Clamp the middle portion of the hose connecting the fuel tank pipe and the pump to prevent fuel from flowing out of the tank when unfastened.
  5. Loosen the hose clamp and disconnect the hose.
  6. Remove the three pump bracket mounting bolts and remove the pump together with the pump damper.

To install:
  1. Install the fuel pump and damper, and tighten the bolts securely.
  2. Install the hose and tighten the clamp screw to 9-13 inch lbs. (1.0-1.5 Nm).
  3. Install the pump bracket in position to the vehicle body and secure it with the bolts.

Take care to position the rubber cushion properly.
  1. Connect the pump harness.
  2. Connect the negative battery cable and test the fuel pump for proper operation.
  3. Check for fuel leaks.

TESTING

  1. Turn the ignition ON and listen for the fuel pump to make a growling sound. Turn the ignition OFF .
  2. Release the fuel system pressure. Disconnect the pump harness and crank the engine for 5 seconds or more. If the engine starts, allow it to run until it stops. Turn the ignition OFF and install the fuel pump connector.
  3. Disconnect the fuel hose at the fuel pump.
  4. Connect a gauge in-line using a T-fitting.
  5. Start the engine and measure the fuel pressure. If the fuel pressure is not 36-50 psi (248-344 kPa), replace the pump.
  6. Release the fuel system pressure and remove the gauge.

May 22, 2010 | 1992 Subaru Loyale

3 Answers

How do you change a fuel pump and filter on a 2005 manual chevy aveo?


Removal & Installation
  1. Relieve the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Remove the rear seat.
  4. Remove the fuel pump access cover.
  5. Disconnect the electrical connector at the fuel pump assembly.
  6. Disconnect the fuel line.
  7. Remove the fuel pump assembly clip.
  8. Remove the fuel pump assembly from the tank.
  9. Remove and discard the gasket.

To install:
  1. Clean the gasket mating surface on the fuel tank.
  2. Position the new gasket in place.
  3. Install the fuel pump into the fuel tank in the same location as removed for ease of line and connector installation.
  4. Install the fuel pump assembly clip.
  5. Connect the fuel pump assembly connector.
  6. Install the fuel pump line.
  7. Install the fuel pump access cover.
  8. Install the EF10 fuse.
  9. Connect the negative battery cable.
  10. Perform an operational check of the fuel pump.
  11. Install the rear seat.

Mar 06, 2010 | 2005 Chevrolet Aveo

1 Answer

How do you change a fuel pump on a 1995 camry?


1992-96 Models
See Figure 6
Be sure this procedure is done in a well ventilated area.
  1. Disconnect the negative battery cable.
  2. Relieve the fuel pressure.
  3. Remove the rear seat cushion.
  4. Remove the floor service hole cover.
  5. Disconnect the electrical fuel pump wiring at the fuel pump assembly. Check for any fuel leakage while in there.
fuel pump and sending unit cover
  1. Remove the gas cap, this will prevent any fuel gas spilling out of any high pressure lines.
  2. Using SST 09631-22020 or an equivalent line (flare nut) wrench, disconnect the outlet

pipe from the pump bracket.
  1. Remove the pump bracket attaching screws.
  2. Disconnect the return hoses from the pump bracket, then pull out the pump/bracket assembly.
  3. Remove the nut and spring washer, then disconnect the wires from the pump bracket.
  4. Remove the sending unit attaching screws, then remove the unit from the bracket.
  5. Pull the lower side of the fuel pump from the bracket.
  6. Unplug the connector to the fuel pump.
  7. Disconnect the hose from the pump.
  8. Separate the filter from the pump. Use a small screwdriver to remove the attaching clip.
  9. Inspect all of the lines, hoses and fittings for any sign of corrosion, wear or damage to the surfaces. Check the pump outlet hose and the filter for restrictions.
  10. When reassembling, ALWAYS replace the sealing gaskets with new ones. Also replace any rubber parts showing any sign of deterioration.

To install:
  1. Install the pump filter using a new clip. Install the rubber cushion under the filter.
  2. Connect the outlet hose to the pump, then attach the pump to the bracket and tighten to 22-25 ft. lbs. (29-34 Nm).
  3. Engage the connector to the fuel pump.
  4. Install the fuel sending unit to the pump bracket.
  5. Install the fuel pump and bracket assembly onto the tank. Use new gaskets. Tighten the pump bracket retaining screws to 34 inch lbs. (4 Nm).
  6. Connect the return hoses to the pump bracket.
  7. Install the service hole cover, then the engage the fuel pump and sending unit connector.
  8. Install the rear seat cushion.
  9. Start the engine and check carefully for any sign of leakage around the tank and lines. Road test the vehicle for proper operation.

Mar 03, 2010 | 1995 Toyota Camry

2 Answers

WHERE IS THE FUEL PUMP ON A 1994 TOYOTA CAMRY


Fuel pump is located inside the fuel tank and is attached to the sending unit. Do not smoke or have any open flame in the work area when removing the fuel pump.

REMOVAL OF FUEL PUMP:

  1. Disconnect the negative battery cable.
  2. Relieve fuel pressure
  3. Remove the rear seat cushion.
  4. Remove the floor service hole cover .
  5. Disconnect the electrical fuel pump wiring at the fuel pump assembly. Check for any fuel leakage while in there.
  6. Remove the gas cap, this will prevent any fuel gas spilling out of any high pressure lines.
  7. Use a fare nut wrench to disconnect the outlet.
  8. Remove the pump bracket attaching screws
  9. Disconnect the return house from the pump brackets, then pull ou the pump/bracket assembly.
  10. Remove the nut and spring washing, then disconnect the wires from teh pump bracket.
  11. Remove the sending unit attaching screws then remove the unit from the bracket.
  12. Pull the lower side of the fuel pump from the bracket.
  13. Unplug the connector to the fuel pump
  14. Disconnect the hose from the pump.
  15. Separate the filter from the pump. Use a small screwdriver to remove the attaching clip.
  16. Inspect all the lines, houses and fittings for any sign of corrosion, wear and damage to the surfaces. Check the pump outlet hole and the filter for restrictions
  17. When reassembling, ALWAYS replace the sealing gasket with a new ones. "Also replace any rubber parts showing any sign of deterioration".

To install:
  1. Install the pump filter using a new clip. Install the rubber cushion under the filter
  2. Connect the outlet hose to the pump and pump bracket.
  3. Engage the connector to the fuel pump. Install the fuel sending unit to the pump bracket. The remainder of the installation is the reverse of the removal.
  4. Start the engine and check carefully for any sign of leakage around the tank and lines. Road test the vehicle for proper operation.

Dec 15, 2009 | 1994 Toyota Camry

1 Answer

INSTRUCTIONS TO INSTALL FUEL PUMP ON 1989 CORVETTE


REMOVAL
  1. Relieve fuel system pressure.
  2. Disconnect battery ground cable.
  3. Remove fuel filler door.
  4. Remove fuel cap.
  5. Remove fuel tank filler neck housing and disconnect drain hose.
  6. Remove screws attaching fuel meter/fuel pump to tank.
  7. Disconnect fuel lines, fuel vapor line and electrical connector.
  8. Remove fuel meter/fuel pump and gasket.
  9. Replace fuel pump.
INSTALLATION
  1. Reverse procedure to install.

Jul 27, 2009 | 1989 Chevrolet Corvette

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