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Wiring diagram EGR vacuum regulator solenoid is getting no power (12V)

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6ya6ya
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SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

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Posted on Jan 02, 2017

  • 98 Answers

SOURCE: EGR valve mystery problem

you have carbon built up in there.its going to be hard to get it out it can be done.if u can take egr valve out spray some carb cleaner in there. and then try blowing it out with a air gun.watch your eyes as chuncks of carbon will fly out.do it a couple of times and then reassamble.

Posted on Mar 10, 2009

  • 114 Answers

SOURCE: 1991 ford f250 5.8l VIN H

In all the technical data I have access to Snap-on, Mac, AllDATA and most service manuals all tell you to start with a wiggle test and clean all grounds.
Wiggle test means wiggle the wires and connectors while te engine is running and see if there is a change in performance. I suggest unplugging the connectors one by one and doing a visual inspection on them, look for green corrosion rust oxydized connections etc, add a little bit of di-electric grease and plug it back in, for the grounds that are bolted on remove these but be careful not to break off the rusty ones then use 400 grit sandpaper and shine up the mating surfaces add some di-electric grease and re install. Before you start to clean the connectors and grounds remove the neg off the battery, it will reset the check engine light if left unplugged for 30 mins

Posted on Mar 23, 2009

  • 14036 Answers

SOURCE: Check Engine code P1409

clean the egr valve port on intake use piece of clothes rack clean the built up carbon on inside of port.

Posted on May 20, 2009

jbass706
  • 167 Answers

SOURCE: MY Ford F-150 cranks but will not start. Check

Are you sure the spark is sufficient? I have seen weak coils cause your problem also bad coil wires loosing to much voltage to the distributor.

Posted on Oct 24, 2009

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SOURCE: i have a ford explorer 2000 , keep blowing the

wire a old fashioned headlight in place of the fuse. if the headlight glows, disconnect each item till it goes off, that's your bad part.

Posted on Aug 30, 2011

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2 Answers

Which sensor works the egr solenoid on a 1992 mitsubishi mighty max


Easy to find it. Trace the vacuum line from your egr valve along its path visually. At the end of the hose, should be the switch your trying to find.

Dec 12, 2013 | 1992 Mitsubishi Mighty Max

1 Answer

Vacuum diagram fr a 97 chevy tahoe


are you talking about the egr vacuum solenoid, if so these solenoid have a filter on them and they rot when getting old and filter falls off and where filter was it looks like a vacuum hose would go there, you should have 1 vacuum hose to solenoid and 1 from solenoid to egr valve, you could possible have a bad egr solenoid, any codes set ?

Sep 03, 2012 | 1997 Chevrolet Tahoe

1 Answer

P1409


DTC P1409: MEASURE RESISTANCE ACROSS EGR VACUUM REGULATOR SOLENOID
Diagnostic Trouble Code (DTC) P1409 indicates that Self-Test has detected an electrical fault in the EVR circuit.

Possible causes:

Open EVR circuit.
Open VPWR circuit to EGR Vacuum Regulator solenoid.
EVR circuit shorted to VPWR.
EVR circuit shorted to GND.
Damaged EGR Vacuum Regulator solenoid.
Damaged PCM.
Key off.
Disconnect EGR Vacuum Regulator solenoid.
Measure EGR Vacuum Regulator solenoid resistance.
Is solenoid resistance between 26 and 40 ohms?
Yes No
The EGR Vacuum Regulator solenoid resistance is within specification. GO to HE111 . REPLACE EGR Vacuum Regulator solenoid. RECONNECT all components. COMPLETE PCM Reset to clear DTCs. RERUN Quick Test.

HE111 CHECK VPWR CIRCUIT VOLTAGE AT EGR VACUUM REGULATOR SOLENOID
Key on, engine off.
EGR Vacuum Regulator solenoid disconnected.
Measure voltage between VPWR circuit at the EGR Vacuum Regulator solenoid vehicle harness connector and chassis GND.
Is voltage greater than 10.5 volts?
Yes No
GO to HE112 . SERVICE open in VPWR circuit to EGR Vacuum Regulator solenoid. RECONNECT all components. COMPLETE PCM Reset to clear DTCs. RERUN Quick Test.

HE112 CHECK EVR CIRCUIT RESISTANCE
Key off.
EGR Vacuum Regulator solenoid disconnected.
Disconnect PCM. Inspect for damaged or pushed out pins, corrosion, loose wires. Service as necessary.
Install breakout box and leave PCM disconnected.
Measure resistance between Test Pin 47 (EVR) and EVR circuit at the EGR Vacuum Regulator solenoid vehicle harness connector.
Is resistance less than 5.0 ohms?
Yes No
GO to HE113 . SERVICE open in EVR circuit. RECONNECT all components. RERUN Quick Test.

HE113 CHECK EVR CIRCUIT FOR SHORTS TO POWER OR GROUND
Key off.
EGR Vacuum Regulator solenoid disconnected.
Breakout box installed, leave PCM disconnected.
Measure resistance between Test Pin 47 (EVR) and Test Pins 71 and 97 (VPWR) at the breakout box.
Measure resistance between Test Pin 47 (EVR) and Test Pins 24 and 103 (PWR GND) at the breakout box.
Is each resistance greater than 10,000 ohms?
Yes No
REPLACE damaged PCM. RECONNECT all components. RERUN Quick Test. SERVICE EVR circuit for short to VPWR or PWR GND. RECONNECT all components. RERUN Quick Test.

HE120 CONTINUOUS MEMORY DTC P1409: WIGGLE EGR VACUUM REGULATOR SOLENOID WHILE MONITORING VPWR
Continuous Memory DTC P1409 indicates that Continuous Memory Self-Test has detected an electrical malfunction in the EGR Vacuum Regulator solenoid sometime during vehicle operation.

Note: If DTC P1409 was output in Key On Engine Off (KOEO) or Key On Engine Running (KOER) Self-Test, go to HE110 to diagnose present fault.

Possible causes:

Open EVR circuit.
Open VPWR circuit to EGR Vacuum Regulator solenoid.
EVR circuit shorted to VPWR.
EVR circuit shorted to GND.
Damaged EGR Vacuum Regulator solenoid.
Damaged PCM.
Disconnect PCM. Inspect for damaged or pushed out pins, corrosion, loose wires.
Install breakout box, leave PCM disconnected.
Measure voltage between Test Pin 47 (EVR) and Test Pins 24 (PWR GND) at the breakout box.
Key on.
Voltage must read greater than 10.5 volts. For an indication of a fault, look for this voltage to drop while performing the following:
Lightly tap on the EGR Vacuum Regulator solenoid.
Wiggle the EGR Vacuum Regulator solenoid connector.
Grasp the EGR Vacuum Regulator solenoid vehicle harness connector and wiggle wires between solenoid and PCM.
Is a fault indicated?
Yes No
ISOLATE fault and SERVICE as necessary. RECONNECT all components. RERUN Quick Test. Unable to duplicate or identify fault at this time. GO to Pinpoint Test Step Z1 with the following data: DPFEGR and EGRVR PIDs and list of possible causes.

Sep 25, 2011 | 2001 Mazda Tribute

2 Answers

Need to find and replace the DPFE-15 sensor. Dealership diagnosed when service engine light came on and saaid this is what needed replacing. Problem is I do not know where to find it on the engine.


Exhaust Gas Recirculation (EGR) System The exhaust gas recirculation (EGR) system is designed to:
  • reintroduce exhaust gas into the combustion cycle.
  • lower combustion temperatures.
  • reduce the formation of oxides or nitrogen (NOX).
The amount of exhaust gas reintroduced and the timing of the cycle varies by calibration. Timing and volume are controlled by the following:
  • engine rpm
  • engine vacuum
  • exhaust system back pressure
  • engine coolant temperature
  • air charge temperature
  • throttle position
The EGR valve (EGR valve) (9D475) is vacuum-actuated. The vacuum hose routing diagram is shown on the Vehicle Emission Control Information (VECI) decal. The EGR system is a differential pressure feedback EGR Sensor system. Differential pressure feedback EGR Sensor is a subsonic closed loop EGR system. The differential pressure feedback EGR system:
  • monitors EGR flow rate by the pressure drop across the metering orifice located in the EGR tube.
  • uses a differential pressure feedback EGR sensor as the feedback device.
  • uses the EGR valve only as a pressure regulator, rather than a flow metering device.
  • controlled pressure is varied by the valve movement using vacuum output of the EGR vacuum regulator solenoid (9J459).
  • allows for a more accurate assessment of EGR flow requirements.


Differential Pressure Feedback EGR Flow Diagram


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Differential Pressure Feedback EGR Sensor Removal
  1. Disconnect engine control sensor wiring (12A581) from Differential Pressure Feedback EGR Sensor.
  1. Disconnect Differential Pressure Feedback EGR Sensor hoses from EGR valve to exhaust manifold tube (9D477).
  1. Remove retaining nuts or bolts (depending upon application) and EGR Differential Pressure Feedback transducer.
Installation
  1. Follow removal procedure in reverse order.
  1. Tighten retaining nuts or bolts (depending upon application) to 5-7 Nm (45-61 lb-in).


    Differential Pressure Feedback EGR Sensor, 3.0L (2V) Engine


    aa0036a.gif



    Differential Pressure Feedback EGR Sensor, 3.0L (4V) Engine


    a23840a.gif


    Item Part Number Description 1 6049 RH Cylinder Head 2 - Differential Pressure Feedback EGR Sensor 3 - Nut (2 Req'd) 4 - Stud Bolt 5 - Bolt (2 Req'd) 6 - Differential Pressure Feedback EGR Sensor Bracket A - Tighten to 5-7 Nm (45-61 Lb-In) B - Tighten to 8-12 Nm (71-106 Lb-In)

    Engine Emission Control Component Location-3.4L SHO Engine


    a25013a.gif


    Item Part Number Description 1 95607-05200 Nut 2 - EGR Sensor Hose 3 - EGR Sensor Hose 4 95027-08016 Bolt 5 - Differential Pressure Feedback EGR Sensor 6 9J433 Differential Pressure Feedback EGR Sensor Mounting Bracket 7 9D474 EGR Solenoid Vacuum Valve (2 Req'd) 8 A4670 Vacuum Tube Assembly 9 9424 Intake Manifold 10 9J459 EGR Vacuum Regulator Solenoid A - Tighten to 5-7 Nm (45-61 Lb-In)
Hope this helps

Aug 14, 2011 | 1999 Ford Taurus

2 Answers

P400 code on a 2000 mitsubishi diamante


P0400 - Exhaust Gas Recirculation Flow Malfunction
The exhaust gas recirculation (EGR) valve is vacuum controlled valve that regulates the amount of exhaust gases that re-enter the cylinders. The powertrain control module (PCM) determines how much based on engine load, temp, and other conditions. If the PCM detects that the amount of exhaust gases entering the cylinder were insufficient or non-existent, this code is set.

Symptoms: No symptoms will likely be noticed by the driver other than the MIL (malfunction indicator lamp). However, non visible symptoms will be increased combustion temperature and increased Nox emissions.

Causes: A code P0400 may mean that one or more of the following has happened:
Plugged EGR passage which restricts the flow of exhaust gasses
Faulty EGR solenoid
Faulty EGR solenoid wiring/harness
Vacuum lines damaged/disconnected to the EGR valve solenoid or to the EGR valve
Faulty EGR valve

Possible Solutions: Since EGR valve designs are different, no one test will suffice:
Using a scan tool, operate the EGR valve with the engine running. If the engine stumbles, the problem was likely intermittent wiring problem or intermittent blockage problem
If engine doesn't stumble, operate the EGR valve manually, if possible. If engine doesn't stumble and die, the ports are likely plugged. Removal of valve and cleaning of all ports will be required
Checking of solenoid can only usually be done with a scan tool, because most solenoids operate with a duty cycle of voltage, rather than constant voltage
Check all vacuum lines, hoses, etc for any damage
Visually inspect the solenoid harness and the solenoid for damage
Replace EGR valve

Hope this helps.

Jun 20, 2011 | 2000 Mitsubishi Diamante

3 Answers

EGR flow in our 2000 Ford Expedition is insufficient. What does this mean?


Exhaust gas recirculation flow reduced. Could be caused by valve or gunk in the flow path. I'll paste a little bit about troubleshooting below. If you need specific instructions for repairing your system, please reply with your engine size/type.

The Exhaust Gas Recirculation (EGR) system is designed to reintroduce exhaust gas into the combustion chambers, thereby lowering combustion temperatures and reducing the formation of Oxides of Nitrogen (NO x ).
The amount of exhaust gas that is reintroduced into the combustion cycle is determined by several factors, such as: engine speed, engine vacuum, exhaust system backpressure, coolant temperature, throttle position. All EGR valves are vacuum operated. The EGR vacuum diagram for your particular vehicle is displayed on the Vehicle Emission Control Information (VECI) label.
The EGR system is Differential Pressure Feedback EGR (DPFE) system, controlled by the Powertrain Control Module (PCM) and composed of the following components: DPFE sensor (also referred to as the backpressure transducer), EGR Vacuum Regulator (EVR) solenoid, EGR valve, and assorted hoses.


COMPONENT TESTING

DPFE Sensor

  1. Disconnect the pressure hoses at the DPFE sensor.
  2. Connect a hand vacuum pump to the downstream pickup marked REF on the sensor.
  3. Using a multimeter, backprobe the SIG RTN circuit at the DPFE connector.
  4. With the ignition ON , signal voltage should be 0.20-0.70 volts.
  5. Apply 8-9 in. Hg of vacuum to the sensor. Voltage should be greater than 4 volts.
  6. Quickly release the vacuum from the sensor. Voltage should drop to less than 1 volt in 3 seconds.
  7. If the sensor does not respond as specified, check the power and ground circuits.
  8. If power and ground circuits are functional, the sensor is faulty.

EGR Valve Control Solenoid
  1. Remove the EVR solenoid.
  2. Attempt to lightly blow air into the EVR solenoid.
    1. If air blows through the solenoid, replace the solenoid with a new one.
    2. If air does not pass freely through the solenoid, continue with the test.

  3. Apply battery voltage (approximately 12 volts) and a ground to the EVR solenoid electrical terminals. Attempt to lightly blow air, once again, through the solenoid.
    1. If air does not pass through the solenoid, replace the solenoid with a new one.
    2. If air does not flow through the solenoid, the solenoid is OK.

  4. If the solenoid is functional but the problem still exists, check the power and ground circuits.

EGR Valve
  1. Install a tachometer on the engine, following the manufacturer's instructions.
  2. Detach the engine wiring harness connector from the Idle Air Control (IAC) solenoid.
  3. Disconnect and plug the vacuum supply hose from the EGR valve.
  4. Start the engine, then apply the parking brake, block the rear wheels and position the transmission in Neutral.
  5. Observe and note the idle speed.

If the engine will not idle with the IAC solenoid disconnected, provide an air bypass to the engine by slightly opening the throttle plate or by creating an intake vacuum leak. Do not allow the idle speed to exceed typical idle rpm.
  1. Using a hand-held vacuum pump, slowly apply 5-10 in. Hg (17-34 kPa) of vacuum to the EGR valve nipple.
    1. If the idle speed drops more than 100 rpm with the vacuum applied and returns to normal after the vacuum is removed, the EGR valve is OK.
    2. If the idle speed does not drop more than 100 rpm with the vacuum applied and return to normal after the vacuum is removed, inspect the EGR valve for a blockage; clean it if a blockage is found. Replace the EGR valve if no blockage is found, or if cleaning the valve does not remedy the malfunction.

Sep 27, 2010 | 2000 Ford Expedition

1 Answer

OP400 Engine ligh code?


P0400 - Exhaust Gas Recirculation Flow Malfunction

The exhaust gas recirculation (EGR) valve is vacuum controlled valve that regulates the amount of exhaust gases that re-enter the cylinders. The powertrain control module (PCM) determines how much based on engine load, temp, and other conditions. If the PCM detects that the amount of exhaust gases entering the cylinder were insufficient or non-existent, this code is set.
Symptoms:
FB.init("dd7d9e9681341cde77587bc6a2029f6f"); OBD-Codes.com on Facebook No symptoms will likely be noticed by the driver other than the MIL (malfunction indicator lamp). However, non visible symptoms will be increased combustion temperature and increased Nox emissions.

Causes: A code P0400 may mean that one or more of the following has happened:
  • Plugged EGR passage which restricts the flow of exhaust gasses
  • Faulty EGR solenoid
  • Faulty EGR solenoid wiring/harness
  • Vacuum lines damaged/disconnected to the EGR valve solenoid or to the EGR valve
  • Faulty EGR valve

Possible Solutions: Since EGR valve designs are different, no one test will suffice:
  • Using a scan tool, operate the EGR valve with the engine running. If the engine stumbles, the problem was likely intermittent wiring problem or intermittent blockage problem
  • If engine doesn't stumble, operate the EGR valve manually, if possible. If engine doesn't stumble and die, the ports are likely plugged. Removal of valve and cleaning of all ports will be required
  • Checking of solenoid can only usually be done with a scan tool, because most solenoids operate with a duty cycle of voltage, rather than constant voltage
  • Check all vacuum lines, hoses, etc for any damage
  • Visually inspect the solenoid harness and the solenoid for damage
  • Replace EGR valve

Hope helps (remember comment and rated this).

Aug 05, 2010 | Eagle Talon Cars & Trucks

1 Answer

I have a fail code (P1409) on my 1998 FOrd Expedition, 4.6L. Where can I get this part? Thanks, Alec


Code indicates bad EGR Vacuum Solenoid. Chilton lists possible causes below. Here's a link to the part you want. Best of luck!
Greg

http://www.rockauto.com/catalog/raframecatalog.php?carcode=1304402&parttype=4964&a=FRc1304402k943582

Possible Causes:
  • EGR VR solenoid circuit is open, or shorted to ground
  • EGR VR circuit is shorted to power or the VPWR circuit is open
  • EGR vacuum regulator solenoid is damaged or the PCM has failed

May 19, 2009 | 1998 Ford Expedition

1 Answer

I just bought a 1997 Mercury Sable it was a private sale. Once I got it home the check engine light was on can't remember the code but it when I looked it up it was the canister purge valve. Spent $80. for...


P0401 insufficient EGR flow.

Possible causes:
  • Fault in vacuum supply to EGR vacuum regulator solenoid.
  • EGR valve stuck closed or iced.
  • EGR valve diaphragm leaks.
  • EGR valve or flow path restricted.
  • EGR vacuum hose off, plugged or leaks.
  • VPWR circuit open to EGR Vacuum Regulator solenoid.
  • EVR circuit to PCM open.
  • EVR circuit to PCM shorted to PWR.
  • Differential Pressure Feedback EGR (D.P.F. EGR) sensor pressure hoses both connected improperly.
  • D.P.F. EGR sensor pressure hoses reversed.
  • D.P.F. EGR sensor VREF circuit open.
  • Downstream pressure hose off.
  • Downstream pressure hose plugged.
  • Damaged orifice tube assembly.
  • Damaged EGR Vacuum Regulator solenoid.
  • Damaged D.P.F. EGR sensor.
  • Damaged PCM.



P0443 indicates an intermittent EVAP canister purge valve circuit failure.
Possible causes:
  • Intermittent EVAP canister purge valve or VPWR circuit open.
  • Damaged EVAP canister purge valve.

Mar 13, 2009 | 1997 Mercury Sable

1 Answer

Egr vacuum solenoid


Exhaust Gas Recirculation (EGR) System Monitor—Differential Pressure Feedback EGR The Differential Pressure Feedback EGR System Monitor is an on-board strategy designed to test the integrity and flow characteristics of the EGR system. The monitor is activated during EGR system operation and after certain base engine conditions are satisfied. Input from the ECT, CHT, IAT, TP and CKP sensors is required to activate the EGR System Monitor. Once activated, the EGR System Monitor will perform each of the tests described below during the engine modes and conditions indicated. Some of the EGR System Monitor tests are also performed during on demand self-test.
  1. The differential pressure feedback EGR sensor and circuit are continuously tested for opens and shorts. The monitor looks for the Differential Pressure Feedback EGR circuit voltage to exceed the maximum or minimum allowable limits.

    The DTCs associated with this test are DTCs P1400 and P1401.
  1. The EGR vacuum regulator solenoid is continuously tested for opens and shorts. The monitor looks for an EGR Vacuum Regulator circuit voltage that is inconsistent with the EGR Vacuum Regulator circuit commanded output state.

    The DTC associated with this test is DTC P1409.
  1. The test for a stuck open EGR valve or EGR flow at idle is continuously performed whenever at idle (TP sensor indicating closed throttle). The monitor compares the Differential Pressure Feedback EGR circuit voltage at idle to the Differential Pressure Feedback EGR circuit voltage stored during key on engine off to determine if EGR flow is present at idle.

    The DTC associated with this test is DTC P0402.
  1. The differential pressure feedback EGR sensor upstream hose is tested once per drive cycle for disconnect and plugging. The test is performed with EGR valve closed and during a period of acceleration. The PCM will momentarily command the EGR valve closed. The monitor looks for the differential pressure feedback EGR sensor voltage to be inconsistent for a no flow voltage. A voltage increase or decrease during acceleration while the EGR valve is closed may indicate a fault with the signal hose during this test.

    The DTC associated with this test is DTC P1405.
  1. The EGR flow rate test is performed during a steady state when engine speed and load are moderate and EGR vacuum regulator duty cycle is high. The monitor compares the actual Differential Pressure Feedback EGR circuit voltage to a desired EGR flow voltage for that state to determine if EGR flow rate is acceptable or insufficient. This is a system test and may trigger a DTC for any fault causing the EGR system to fail.

    The DTC associated with this test is DTC P0401. DTC P1408 is similar to P0401 but performed during KOER Self-Test conditions.
  1. The MIL is activated after one of the above tests fails on two consecutive drive cycles.
0a01005.gif EGR Vacuum Regulator Solenoid The EGR vacuum regulator solenoid (Figure 88) is an electromagnetic device which is used to regulate the vacuum supply to the EGR valve. The solenoid contains a coil which magnetically controls the position of a disc to regulate the vacuum. As the duty cycle to the coil increases, the vacuum signal passed through the solenoid to the EGR valve also increases. Vacuum not directed to the EGR valve is vented through the solenoid vent to atmosphere. Note that at 0% duty cycle (no electrical signal applied), the EGR vacuum regulator solenoid allows some vacuum to pass, but not enough to open the EGR valve.

213d442.gif
Exhaust Gas Recirculation (EGR) Vacuum Regulator Solenoid Removal and Installation
  1. Disconnect the battery ground cable (14301). For additional information, refer to Section 414-01 .
  1. Disconnect the vacuum hoses and the EVR solenoid electrical connector.
  1. Remove the two nuts and the EVR solenoid (9J459).
From the looks of the rubber mounting, I would say it's mounted on the cowl (firewall) on the passenger side in the engine compartment.

Please rate as fixya if this helps. Thanks

Feb 24, 2009 | 2001 Ford Escort ZX2

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