Question about 2004 Honda Pilot
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Posted on Jan 02, 2017
The air mix control motor is accessible from the front passenger-side floor board area. From that vantage point, look toward the heater and under. The air mix control motor is a black plastic housing with a wire connector and a rod that connects to a white plastic air mix control linkage. Disconnect the wire connector, remove the rod, and remove the screws that hold the unit into the bottom of the heater. You will need a stubby Phillips head screwdriver or a Phillips bit on a small ratchet as the clearance between the unit and the floor is not enough for a standard screw driver. There is also a small piece of dash colored plastic trim that can be removed for easier access.
Posted on Mar 04, 2011
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Fig. Remove the floor air outlet duct extension (1) from the floor duct (2)
Disconnect the electrical connection at the blend door actuator (#10 in pic below).
Fig. Blend door actuator and related components
Remove the blend door actuator mounting screws from the HVAC module.
Remove the blend door actuator as an assembly with the actuator cam.
Fig. Remove the blend door actuator mounting screws from the HVAC module
Picture of actuator:
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