1990 Toyota Pickup Logo
Frank Castorani Posted on Mar 12, 2009
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No break pedal after brake job on 1990 Toyota P/U SR5 V6 rear ABS

Replaced rotors, pads and calipers then tried to bleed lines, but no pedal.
Changed 2 M/C but still no pedal. After some research learned about the rear only ABS system on the truck. The rear ABS is operated from a valve hooked up to the P/S pump and regulated from a relay. After more research learned that the ABS system can be bled electronically from the relay plug with a special tool. Tried to purchase tool, but too expansive, $270.00. Called Toyota dealers, and even they have no tool, nor any idea on how to resolve problem ( they know less then I do and said they would have to research the problem before they can give cost on repairs).
I don't want to tow the truck 30 miles just to find out they can't fix it.
Question: ''Is there a way to bleed the system without that special tool?''

  • 2 more comments 
  • Frank  Castorani
    Frank Castorani Mar 12, 2009

    Yes, but after a gallon of brake fluid still no pedal, it goes straight to the floor on first push then gives a bit of resistance but still no pedal.
    Still researching, and just found out the rear ABS only functional in two wheel drive. Tomorrow will try to see if I get different results in 4 wheel drive.
    Thank you for your response.


  • Frank  Castorani
    Frank Castorani Mar 12, 2009

    Yes to all. I don't get mad, but to better understand me, I've done many many brake jobs (I'm 63 years old so had plenty time to do them LOL). I gravity, vacuum, and pedal pressure bled this truck, and after days of trying I still have no pedal. The problem is not in the bleeding of the lines, but the bleeding of the ABS valve. As I said I'm going to see if in 4 wheel drive it will by pass the valve and get a pedal. Also found out that the ABS light would be on if a bad valve (mine is not) also the valve is connected to the ECU so I will have to check the ECU to see if that is the problem.
    Thank you again for your response.



  • Frank  Castorani
    Frank Castorani Mar 13, 2009

    Thank you for trying.
    Just in case you want to research more try this site:
    www.autoshop101.com/forms/brake10.pdf

    Thanks again


  • Anonymous Apr 10, 2009

    i have the same exact problem gallons of brake fluid no pressure

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  • Posted on Mar 12, 2009
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Are you getting fluid to all 4 wheels when you try bleeding it?

  • 1 more comment 
  • Anonymous Mar 12, 2009

    Just to check, but the bleeders are pointing up on the front wheels, right. Don't get mad for me asking this. It has rear drum brakes?

  • Anonymous Mar 12, 2009

    It sounds like I don't even have to ask if the rear brake shoes are adjusted up. I can check on shopkey at work tomorrow and see if they show an abs bleeding procedure. Also I'll ask my boss, He worked for Toyota in the 80's

  • Anonymous Mar 12, 2009

    I didn't find much. I did find that if there is no power steering pressure to the actuator the ABS is bypassed. So if you try bleeding and test driving, try it with the p/s belt off. Also (you likely already did this many times) double check everything. I seen no pedal after brake jobs from calipers on crooked or the springs out of place.

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