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Where is the egr valve located on a 2005 Mitsubishi galant

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Posted on Jan 02, 2017

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SOURCE: 2005 Dodge 1500 code p0404 EGR valve.

The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

  1. Remove electrical connector (5) at top of EGR valve solenoid.
  2. Remove tube mounting bolt (1) at intake manifold.
  1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
  2. Remove gasket located between EGR tube flange and EGR valve assembly.
  3. Remove two EGR valve mounting bolts (5).
  4. Separate valve assembly (3) from engine.
  5. Remove and discard metal gasket located between cylinder head and valve assembly.
INSTALLATION
  1. Clean area at rear of left cylinder head where it joins base of EGR valve.
  2. Clean EGR tube where it joins EGR valve.
  3. Position new gasket between EGR valve and cylinder head.
  4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
  5. Position new gasket between EGR tube flange and EGR valve assembly.
  6. Position EGR tube (1) to side of EGR valve and into intake manifold.
    1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
    2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications

Posted on Feb 05, 2009

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2 Answers

Wher is the egr valve on a 2003 galant


not posted if this is a diesel or a petrol engine but it will be between the inlet manifold and the exhaust manifold ,sorry if this vague but iam not a dealer fitter working on only one brand but a back street cowboy who works on anything and the secret here is to look first and follow all the pipes to see where it is

Aug 12, 2013 | 2004 Mitsubishi Galant

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Po300 on a 2001 mitsubishi galant


Here's a link on your code.You have spent a ton of money and the dealer would of done it cheaper.I take my vehicles to dealers for oil changes,they scan and will tell me for free what is wrong since I went there for a oil and not a repair job.Then I can fix my self and not be charged for there labor.

Apr 25, 2013 | 2001 Mitsubishi Galant

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I need to find EGR on my 1999 galant


All EGR Valves have an exhaust tube going to them

The output is close to the intake manifold & puts
the exhaust into it.

Should not be hard to see, if you know what one looks like

Why are you finding it?

Don't throw parts at it, because someone said to

Have the valve tested,it has to fail or you don't replace it

Sep 13, 2012 | 1999 Mitsubishi Galant

1 Answer

What is the exact location of the heater control valve in a 2005 mistsiui galant


The best way to see that is follow the 2 heater hoses from the water pump to the fire wall of the car. That is where the heater core is but inside the car Good Luck!!

Nov 03, 2010 | 2005 Mitsubishi Galant

1 Answer

Egr flow not sufficient. how does one fix this . service engine soon light came on


first make sure egr valve works.with engine running aply vacum to valve, if idle drops,valve is ok.if not you may have a bad valve or possible carboned up egr passage.

Sep 29, 2009 | 2004 Mitsubishi Galant

2 Answers

SEL code P0401 (2004 Mitsubishi Galant 2.4L)


Check for

vacuum leaks on intake manifold,

the air tube between the air filter.

intake manifold vacuum hose.

===
clean throttle plate with Berryman carburator cleaner

SEE sample picture HERE
===

Also remove carbon built up behind the EGR valve and the EGR passage tube.

===

Vacuum leak WILL offset the intended 14.7 to 1 air fuel ratio.

More un-metered air (leaks) will lean out the fuel mixture.

Use small amount of Berryman carb clearer at potential air leak area will help you identify trouble spot.

At idle,just spray and listen for the RPM surge.

The in-rush of carb clearer will increase the RPM on the motor.

Record the problem spot(s) and address it later.

===

EGR carbon built up require 2+ hours to clean from start to finish.

You will need a new EGR base gasket before your start.

Locate and remove the EGR valve after the vehicle is cool down.

Carefully record the connector and vacuum line (for older vehicle) location by drawing an easily to follow diagram.

Remove the EGR valve.

Inspect the location of the carbon built-up inside the valve and the EGR passage tube.

SOAK these areas with WD-40 spary.

You will need a small screwdriver,cloth hanger and lot of newspaper and time to get this cleaning done right.

RE-SOAK the carbon and let it sit for over-night will also help.

One the last round,pass a shop vacuum of the EGR valve and the passage pipe.

Install the new EGR gasket and connectors.

Allow the vehicle to warm up outdoor to burn up any remaining WD-40.


Take it for a test drive.


Please rate my answer if it's useful to you.


Cheers,

Mustgo

Sep 22, 2009 | 2004 Mitsubishi Galant

1 Answer

How to change a egr valve in a Mitsubishi Galant the car is 95 and took it in to dealership and it was diagnosed as code 43 egr valve, just need to know where this is located and how to take out and...


Should be close to your throttle body, usually held by 2 big screws, disconnect the hose coming from egr valve, and replace with a new one, dont lose the gasket.

Jul 08, 2009 | 1995 Mitsubishi Galant

1 Answer

Where is the EGR Valve located on a 2004 Galant with a 2.4?


It is on the firewall just behind the engine, to replace it you need to detach the vacuum hose, remove the two EGR valve mounting bolts, remove the EGR valve from the intake manifold and then put in the new one.

Thanks for using FixYa - a good rating is appreciated for answering your FREE question.



Jul 08, 2009 | 2004 Mitsubishi Galant

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