2003 chevy silverado 2500 hd front end torque specs for ball joints cv axle and tie rods

• Axle Shaft nut - 177 ft-lb
• Hub and bearing assembly to steering knuckle bolts - 133 ft-lb

2003 chevy silverado 1500 4.3 v6. Changing steering rack and

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Jan 11, 2021 - Below are the torque specs you requested: Steering Rack-to-frame mounting bolts: 136 lb. ft. Outer tie rod nut: 37 lb. ft. Outer tie rod ...
1 answer · 1 vote: Coupler clamp bolt to the intermediate shaft: 33 ft. lb.

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  Torque specs for tie rod end castle nuts - JustAnswer

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  Oct 24, 2009 - Tighten the clamp nuts 18 ft. lbs. (25 Nm) (except C3HD). On C3HD models, tighten the clamp nuts to 65 ft. lbs. (88 Nm.

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Mar 27, 2004 - Lower Ball Joint - 75 - 80 ft lbs. Inner & Outter Tie Rods - 35 ft lbs. Centerlink - 35 ft lbs. Idler - 35 ft lbs. Upper control arm shaft - 92 ...
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Basically, jack up the vehicle and support it on jack stands, remove the nut on the end of the axle, outer tie rod end and ball joint. Split the tie rod end and ball joint from the spindle assembly. Gently tap the end of the axle to loosen from the wheel bearing assembly. Once loose pull the spindle assembly outward while pushing in on the end of the axle. Once the axle is free from the spindle housing. Will need to apply gentle pressure on each side on the inside CV joint to get the axle to release from the transmission. There is usually a "C" snap clip on the end of the axle in the transmission which may make it a little stubborn to get out. Be sure to not damage the seal where the axle goes into the transmission or you will have a leak

all vehicles are similar. remove wheel,remove axle nut,remove tie rod ,remove lower ball joint ,pull spindal and rotor back pushing axle thru at same time,use pry bar to pop axle from tranny, reversal to install, push axle into tranny,pull spindal/rotor back install axle end into hole reset lower ball joint ,tie rod end. then most important TORQUE AXLE NUT TO PROPER SPECS if you dont you will ruin the wheel bearing. not fun to do in the driveway and sometimes all these parts are a real pain to remove
even on a hoist with the proper tools so beware and for the love of life dont hammer on the end of the axle

Mary, 2003 Chevrolet Silverado 2500HD suspension and steering diagrams. Check the attached links,instruction and guides, Good luck
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The tie rod end adjusting nut, 54 ft lb or 74 Nm
The tie rod end ball joint nut, 36 ft lb or 49 Nm

Hi Douglas, I'm glad to help. My first suggestion is to get to complete shaft. This way you want have any problems later on. It's not that much more expensive and you'll be glad you did. Below is the procedure for replacing them.

FRONT DRIVESHAFTS

REMOVAL

1. Raise vehicle on jack stands or centered on a frame contact type hoist. Refer to Hoisting in the Lubrication And Maintenance section of this manual for the required lifting procedure to be used for this vehicle.
2. Remove the cotter pin and nut lock Hub And Bearing To Stub Axle Retaining Nut from the end of the stub axle.
3. Remove the wheel and tire assembly from the vehicle.
4. Remove the wave washer Wave Washer from the end of the stub axle CAUTION: Wheel bearing damage will result if after loosening hub nut, vehicle is rolled on the ground or the weight of the vehicle is allowed to be supported by the tires.
   
5. With the vehicle's brakes applied to keep hub from turning, loosen and remove the stub axle to hub nut.
6. Remove the two front disc brake caliper to steering knuckle attaching bolts Front Disc Brake Caliper Attaching Bolts
7. Remove the disc brake caliper from the steering knuckle. Caliper is removed by first rotating top of caliper away from steering knuckle and then removing bottom of caliper out from under machined abutment on steering knuckle Brake Caliper Mounting To Steering Knuckle
8. Support disc brake caliper assembly by using a wire hook and suspending it from the strut assembly Correctly Supported Disc Brake Caliper Do not allow the brake caliper assembly to hang by the brake flex hose.
9. Remove the brake rotor from the hub and bearing assembly Remove/Install Brake Rotor
10. Remove nut attaching outer tie rod end to steering knuckle Removing Tie Rod End Attaching Nut Nut is to be removed from tie rod end using the following procedure, hold tie rod end stud with a 11/32 socket while loosening and removing nut with a wrench.
11. Remove tie rod end from steering knuckle using Remover, Special Tool MB-991113 Tie Rod End Removal From Steering Knuckle Arm
12. Remove the steering knuckle to ball joint stud, clamping nut and bolt Control Arm To Steering Knuckle Attachment from the steering knuckle.
13. Using a pry bar, separate steering knuckle from ball joint stud Separating Ball Joint Stud From Steering Knuckle Note: Use caution when separating ball joint stud from steering knuckle, so ball joint seal does not get cut. NOTE: Care must be taken not to separate the inner C/V joint during this operation. Do not allow driveshaft to hang by inner C/V joint after removing outer C/V Joint from the hub/bearing assembly in steering knuckle, end of driveshaft must be supported.
    
14. Pull steering knuckle assembly out and away from the outer C/V joint of the driveshaft assembly Steering Knuckle Separation From Driveshaft
15. Support the outer end of the driveshaft assembly. Insert a pry bar between inner tripod joint and transaxle case Disengaging Inner Tripod Joint From Transaxle Pry against inner tripod joint, until tripod joint retaining snap ring is disengaged from transaxle side gear.
16. Hold inner tripod joint and interconnecting shaft of driveshaft assembly. Remove inner tripod joint from transaxle, by pulling it straight out of transaxle side gear and transaxle oil seal Tripod Joint Removal from Transaxle When removing tripod joint, do not let spline or snap ring drag across sealing lip of the transaxle to tripod joint oil seal.

INSTALLATION

1. Thoroughly clean spline and oil seal sealing surface, on tripod joint. Lightly lubricate oil seal sealing surface on tripod joint with fresh clean transmission lubricant.
2. Holding driveshaft assembly by tripod joint and interconnecting shaft, install tripod joint into transaxle side gear as far as possible by hand Tripod Joint Removal from Transaxle
3. Grasp inner tripod joint an interconnecting shaft. Forcefully push the tripod joint into side gear of transaxle, until snap ring is engaged with transaxle side gear. Test that snap ring is fully engaged with side gear by attempting to remove tripod joint from transaxle by hand. If snap ring is fully engaged with side gear, tripod joint will not be removable by hand.
4. Clean all debris and moisture out of steering knuckle, in the area were outer C/V joint will be installed into steering knuckle.
5. Ensure that front of outer C/V joint which fits against the face of the hub and bearing is free of debris and moisture before installing outer C/V joint into hub and bearing assembly Outer C/V Joint Inspection
6. Slide drive shaft back into front hub and bearing assembly. Then install steering knuckle onto the stud of the ball joint assembly Steering Knuckle Separation From Driveshaft
7. Install a new steering knuckle to ball joint clamping bolt and nut Control Arm To Steering Knuckle Attachment Tighten the clamping bolt and nut to a torque of 135 N·m (100 ft. lbs.)
8. Install tie rod end into steering knuckle. Start attaching nut onto stud of tie rod end. While holding stud of tie rod end stationary using a 11/32 socket, Removing Tie Rod End Attaching Nut tighten tie rod end to steering knuckle attaching nut. Then using a crowfoot and 11/32 socket Torquing Tie Rod End Attaching Nut , tighten the tie rod end attaching nut to a torque of 54 N·m (40 ft. lbs.)
9. Install braking disc on hub and bearing assembly Remove/Install Brake Rotor
10. Install disc brake caliper assembly on steering knuckle. Caliper is installed by first sliding bottom of caliper under abutment on steering knuckle, and then rotating top of caliper against top abutment Brake Caliper Mounting To Steering Knuckle
11. Install disc brake caliper assembly to steering knuckle attaching bolts Front Disc Brake Caliper Attaching Bolts Tighten the disc brake caliper assembly attaching bolts to a torque of 22 N·m (195 in. lbs.)
12. Clean all foreign matter from the threads of the outer C/V joint stub axle. Install the washer and stub axle to hub/bearing assembly nut on stub axle and securely tighten nut.
13. Install front wheel and tire assembly. Install and tighten the wheel mounting stud nuts in proper sequence until all nuts are torqued to half the required specification. Then repeat the tightening sequence to the full specified torque of 135 N·m (100 ft. lbs.)
14. Lower vehicle.
15. With the vehicle's brakes applied to keep hub from turning, tighten the hub nut to a torque of 244 N·m (180 ft. lbs.) Torquing Front Stub Axle To Hub Nut
16. Install the spring wave washer on the end of the stub axle.
17. Install the hub nut lock, and a new cotter pin Hub And Bearing To Stub Axle Retaining Nut Wrap cotter pin prongs tightly around the hub nut lock as shown in Hub And Bearing To Stub Axle Retaining Nut
18. Check for correct fluid level in transaxle assembly. Refer to Group 21, Transaxle for the correct fluid level checking procedure for the type of transaxle being checked.
19. Set front toe on vehicle to required specification.

Never use a tool myself other than a big hammer. Those forks don't work for me, though we have them. Hit the joint on the side and it will pop out. If not, you can always put the nut back on even with the ball stud and hit it from the bottom. The book also calls for a special tool to get the axle out of the hub. Have never used this either. If it doesn't slide out, I just hit it--I have a new one anyway (take it loose from the tranny before hitting it). Tools you will need are the big socket for the axle nut (around 22mm or so) and regular metric socket set, preferably 1/2 in drive. Also take the speed sensor and brake lines off the support bracket to free up the hub a little more. Note that you may need to also separate the tie rod end if you cannot otherwise swing the hub out far enough to get the shaft out. The book says to take off the stabilizer and shock and also separate the upper ball joint. I don't know if that's necessary or not, as I have not done one on this particular truck. You are doing the whole shaft, right? We don't do individual CVs anymore, as the labor is ridiculous compared to the cost difference to a whole half shaft. Take the axle nut off, unbolt the shaft from the tranny, and swing the hub out. Pull the axle out of the hub first, then the tranny. Reverse procedure to install. I will paste the book solution from autozone.com below. Lemme know if you have more questions.

1. Before servicing the vehicle, refer to the Precautions section.
2. Remove or disconnect the following:
   
   Front wheel and tire assembly Skid plate, as required. If equipped Drive axle hub nut and washer Brake line and wheel speed sensor support bracket from the upper control arm to allow extra travel of the control arm. Left outer tie rod attaching nut and cotter pin. Separate the tie rod from the steering knuckle
   
3. Position the tie rod aside and push steering linkage to the opposite side of the vehicle.
   
   Lower shock attaching nut and bolt; position the shock aside Left stabilizer bar bracket and bushing at the frame Stabilizer bar bolt, spacer and bushings at the lower control arm
   
4. Taking pressure off the upper control arm by placing a support below the lower control arm between the spring seat and the ball joint.
   NOTE Cover the shock mounting bracket and lower ball joint stud with a towel to prevent the axle boot from tearing during removal and installation.
   
   
   Upper ball joint cotter pin and loosen (do not remove) the upper ball joint attaching nut. Separate the ball joint stud from the steering knuckle. Remove the attaching nut.
   
5. Separate the axle shaft from the hub and rotor using tool J-28733 or equivalent.
   
   Axle shaft inner flange bolts and shaft
   

To install:

1. Lubricate the axle and hub splines with an approved high temperature wheel bearing grease.
2. Install or connect the following:
   
   Axle shaft in the hub Inboard CV-joint-to-flange bolts. Torque the bolts to 60 ft. lbs. (80 Nm). Upper ball joint to steering knuckle. Torque the stud nut to 61 ft. lbs. (83 Nm). New cotter pin through the upper ball joint stud and nut, lubricate the ball joint as required. Left stabilizer bar bracket and bushing at the frame Stabilizer bar bolt, spacer and bushings at the lower control arm Lower shock in the mount bracket and the attaching nut and bolt Left tie rod end at the steering knuckle. Torque the nut to 35 ft. lbs. (47 Nm). New cotter pin through the tie rod stud and nut Brake line bracket to the control arm, ensuring the line and/or hose is not twisted or kinked Skid plate, as required Axle hub washer and nut. Insert a drift through the rotor vanes to keep the axle from turning. Toque the hub nut to 180 ft. lbs. (245 Nm) Wheel and tire assembly
   

Buy the right CV axle. Raise right front of vehicle. Remove wheel. use a lugnut and washers to secure brake rotor so that it is not flopping and trapping rust behind. Remove axle nut. Loosen nuts from outer tie rod end stud and lower ball joint stud almost all the way off, but do not remove them completely. Seperate the studs from knuckles by striking each knuckle with a ball peen hammer. After the tie rod and lower ball joint are seperated from the spindle knuckles, pry down on lower control arm and push end of axle through hub toward transaxle until hub and spindle assembly is free from axle/CV joint. Place drain pan under transmission. Carefully place pry bar between innner CV joint and transmission and pop axle assembly loose. Install new axle in reverse of the dissassembly.