Question about 1995 Ford F350

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1995 f-350 powerstroke. the bus fuse #22 gos out It runs the glow plug controller and the powertrain relay . i understand it dosnt have a controller any more that its controlled by the computer. and what is the powertrain relay

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May have problem with wiring harness. more information is at the powerstroke.org website. great site and its free.

Posted on Aug 30, 2009

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Starting issue, I have a 1993 ford f250 7.3l pre powerstroke. I started the motor and it stalled out like there was a short, now when i turn the key my glow plugs do not fire and wait to start doesnt show...


On some Models the glow plug Relay does not have an integrated Power Relay. This means there is a second Relay before the glow plug Relay that feeds it power.

You should check the wires running to the glow plug Relay for power with the key ON. Check some other wires off of the Ignition switch to make sure your 20 year old Ignition switch is good.

There are some sites which show vehicle wiring. Autozone has a free section after Registering your vehicle but it takes a little sorting through the Help section. There should be a fuse to protect the above Relays.

Make sure you find the Diesel-equipped wiring circuit. Diesel ignitions are different from gas units.

Dec 27, 2013 | Ford F250 Cars & Trucks

2 Answers

Ford F-350 7.3L Powerstroke Diesel very hard to start when cold.


have you ever replaced the glow plugs on your truck.this would be the first place to start with a cold start problem.the next thing would be a fuel pump problem to check.

May 19, 2011 | Ford F-350 Cars & Trucks

1 Answer

Glow plug light comes on & gos off Location of Glow Plug Relay


Glowplug relay 180; located in Position 10 in the relay panel. If you unplug the coolant temp sensor, you can trick the computer into thinking it's really cold out, and it will run the glow plugs.

Mar 10, 2011 | 2003 Volkswagen Beetle TDI

1 Answer

My 1995 powerstroke blows the fuse when the key is turned to the on position for the glow plug . I need help diagnosing this problem,thanks.


Well, there's not all that much that can go wrong with a glow plug circuit to cause it to blow a fuse. One or more shorted glow plugs will do it (unhook them and use a multimeter to measure resistance at each glow plug terminal to ground, zero or almost zero resistance will show the culprit), as will a pinched or bare wire between the relay and a glowplug.

The relay itself can also short out- check it while you're under there. You may have to unhook the wire that actuates the relay to get a correct reading. Turning the switch to the glowplug position with the relay unhooked will show you whether or not the wire from the switch to the relay is good.

lp

Dec 26, 2010 | Ford E-350 Super Duty Cars & Trucks

1 Answer

1997 f250 powerstroke has power but wont start. has power from batteries all connections are fine but when turning the key over i got nothin.


Items to check are

alarm/starter disable relay

neutral safety switch (automatic trans)
try to start on N.

clutch on safety switch (stick)

main fuse
glow plug fuse
glow plug relay
glow plugs

Nov 05, 2009 | 1985 Ford F 250

1 Answer

My 2004 f250 after it sits it wont start. the wait to start light only comes on for bout1 to 2 sec. the only way i start it is to plug it up at night what is my problem.


The wait to start light always comes on for at least 1 sec, if it goes off early it must think the engine is warm.

My guess is you have a faulty engine oil temp sensor that is telling the pcm that it is already warm. The only way to know for sure is to read the info with a scan tool.

Glow Plug System: Description and Operation
GLOW PLUG SYSTEM
The 6.0L diesel engine uses a glow plug system that preheats air in the combustion chamber to improve cold engine starting.
The system consists of:
- glow plugs.
- glow plug control module.
- powertrain control module (PCM).
- engine oil temperature (EOT) sensor.
- barometric pressure sensor (BARO sensor).
The glow plug monitor system is part of the On-Board Diagnostics II (OBD II) System.
The glow plug system is electronically controlled by the powertrain control module. If the oil temperature is below 55°C (131°F) the powertrain
control module will energize the glow plugs immediately after the key is placed in the ON position. Then, depending on the readings from the engine
oil temperature (EOT) sensor and the barometric pressure (BARO) sensor, the powertrain control module determines how long the glow plugs will be
on.
The glow plugs are located in the cylinder heads, under the glow plug buss bar.
The glow plugs are self-regulating. If the engine oil temperature is above 55°C (131°F), the powertrain control module will bulb-check the WAIT TO
START lamp but not energize the glow plug relay.
The glow plug ON time varies from 0-120 seconds depending on battery voltage, engine oil temperature and barometric pressure.
The glow plug control monitor (GPCM) system is designed to find failed glow plugs or failed wiring in the glow plug system.

Oct 30, 2009 | 2004 Ford F250

1 Answer

My 1997 F-350 powerstroke keeps blowing a 30 amp maxi fuse


I changed the glow plug controller selinoid haven't any problems since Thank You!

Mar 24, 2009 | 1997 Ford F350 Crew Cab

1 Answer

Glow plugs causing starting problem


if you need connectors and terminals for the glow plug connections under the valve cover, Ford sells then so you don't need a whole $600 harness.

info for your use

Section 03-07B: Glow Plug System 1996 F-250, F-350, F-Super Duty Equipped with 7.3L Diesel Engines Workshop Manual
DESCRIPTION AND OPERATION Glow Plug System The 7.3L diesel engine uses a glow plug system which preheats air in the combustion chamber to improve cold engine starting. The system consists of eight glow plugs, the glow plug control module (12B533), powertrain control module (PCM) (12A650), engine oil temperature (EOT) sensor and barometric pressure sensor (BARO sensor) (12A644). The glow plug system is electronically controlled by the powertrain control module. The powertrain control module energizes the glow plugs immediately after the key is placed in the ON position and then determines how long the glow plugs will be on according to the engine oil temperature and the barometric pressure. The required time for the glow plugs to be energized decreases as the engine oil temperature and barometric pressure increase. The glow plugs are self-regulating, and the powertrain control module controls relay ON time. The powertrain control module protects the glow plugs by energizing them for short durations if the battery voltage is abnormally high.

Possible Causes: Insufficient glow plug ON time will not allow enough heat to accumulate in the combustion chamber to easily facilitate starting. If the glow plug system ON time does not meet any of the specifications in the accompanying chart the problem is most likely a faulty wire harness connection, ground connections or glow plug relay.

If the glow plug resistance to ground is high, the most likely causes are an open UVC (under valve cover) harness or open glow plug.
--------------------------------------------------------
Relay Operation
Install a DVOM on the glow plug feed side of the glow plug relay (large stud with two wires connected). Turn the ignition key to the ON position but do not attempt to start. Note the time in seconds from when the key is turned on and the glow plug relay energizes until the glow plug relay de-energizes. The glow plug relay makes a loud click noise which is easily heard when it energizes and de-energizes. The dome light will dim and the dash voltmeter will dip when the glow plugs are drawing current from the battery. Compare the times measured to the table (time will be affected by engine temperature, battery condition and vehicle altitude). The voltage at the glow plug feed terminal may vary from 9 to 12 volts depending upon battery condition.
--------------------------------------

-----
If battery voltage not present check for B+ at power supply terminal (terminal with single large wire). Power for glow plug power supply is supplied from starter relay through two fusible links at solenoid.
Glow Plug Operation
Disconnect all of the glow plug/injector harness connectors from the valve cover gaskets. With the pigtail installed, measure glow plug resistance to ground (preferably B-). A resistance measurement of .1 to 6 ohms indicates a good glow plug.



Glow Plug Harness Continuity
Measure for continuity from the connector harness to the glow plug feed terminal on the glow plug relay. Resistance should be less than 5 ohms.
Incorrect measurements will result if all glow plug/injector connectors to valve cover are not disconnected.

---------------------------------------------------
Glow Plug Relay The glow plug relay (12A343) has a plastic base and two mounting bolts. It is operated by the powertrain control module (PCM) (12A650) which senses engine oil temperature, PCM voltage and barometric pressure. When the engine oil temperature or the barometric pressure is low, the PCM activates the glow plug relay and the glow plugs. If the PCM voltage is too high, the powertrain control module deactivates the glow plug relay and the glow plugs immediately energize for a shorter duration, decreasing the modulation of the duty cycle.
-----------------------------------------------
Glow Plug Removal
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif WARNING: THE RED-STRIPED WIRING HARNESS CARRIES 115V DC. SEVERE ELECTRICAL SHOCK MAY BE RECEIVED. DO NOT PIERCE.
    Remove valve cover (6582). Refer to Section 03-01D .
  1. Disconnect glow plug electrical connector using a pair of pliers.
  1. Remove glow plug using 10mm socket.
  1. Clean and inspect glow plug tip for damage. Replace if damaged.
Installation
  1. Install glow plug and tighten to 19 Nm (14 lb-ft).
  1. Connect glow plug electrical connector. Make sure glow plug wiring is routed to avoid moving parts.
--------------------------------------------------------------
Glow Plug Control Glow plugs are used to warm the cylinders to improve cold-engine starting. The PCM uses the engine oil temperature (EOT) sensor and barometric pressure (BARO) sensor to determine how long the glow plugs will be on. The PCM energizes the glow plugs longer if the engine is very cold or if the barometric pressure is low at high altitudes.
The PCM controls the relay that supplies power to the glow plugs with the glow plug control (GPC) signal. When the GPC signal is grounded by the PCM the relay closes, turning the glow plugs on.
The glow plugs are controlled by the following sequence:
  1. PCM energizes the glow plugs.
  1. The PCM energizes the glow plugs immediately after the ignition is placed in the ON position.
  1. The PCM then determines how long glow plugs will be on based on EOT sensor and the BARO sensor. The required time to warm up the cylinder decreases the engine oil temperature and barometric pressure increases at low altitudes.
Glow Plug Lamp Control The glow plug lamp (GPL) signal controls the WAIT TO START light located on the instrument panel. This light is used to indicate when to start the engine. The cylinders are being warmed by the glow plugs during and after this light is lit. The PCM energizes the glow plug lamp longer if the engine is very cold or if the barometric pressure is low.
When the GPL signal is brought low, the "Wait to Start" lamp is turned on.
The glow plug lamp is controlled by the following sequence:
  1. PCM lights the WAIT TO START light after a key on reset occurs.
The PCM determines the glow plug lamp activation time based on engine oil temperature, barometric pressure and battery voltage.
  1. PCM turns off the WAIT TO START light.
The glow plug lamp is turned off when the timer counts to the number of seconds specified by the PCM. The glow plugs will normally remain on longer than the "Wait to Start" lamp.
-----------------------------------

Mar 14, 2009 | 2004 Ford F350

2 Answers

How do i change glow plugs


If you are sure the glow plug relay and timer, which looks like a starter relay sitting on the intake manifold, are good. The glow plugs are located under the rocker arm covers between each injector. I would recommend purchasing new rocker cover gaskets, which incorporate the wiring harnesses for both glow plugs and injectors. They can be reused, but they will generally start to leak oil before long. The injectors are pretty easy to identify, they're the big square things with the electrical plug. the glow plugs have a single wire running to them. if I can recall they require a 10mm hex. hope this helps.

Oct 11, 2008 | 1994 Ford F150 Styleside Supercab

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