Question about 2005 Saturn Relay

Open Question

2005Saturn Relay Alternator removal how does it come out after disconnecting.

Posted by on

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

How to change alternator 2005 chryler 300


This answer covers:
2005 Chrysler 300 6cyl VIN "G" 3.5L SFI HO (72% of 2005 300's)
2005 Chrysler 300 6cyl VIN "R" 2.7L MFI DOHC (28% of 2005 300's)
2005 Dodge Magnum 5.7L engine

Alternator

Removal & Installation


WARNING - Precautions Section:
Disconnect negative cable from battery before removing battery output wire (b+ wire) from alternator. Failure to do so can result in injury or damage to electrical system.

2.7L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Disconnect negative battery cable.
  3. Remove alternator drive belt.
  4. Disconnect alternator field circuit plug.
  5. Remove B+ terminal nut and wire.
  6. Remove 2 lower mounting bolts.
  7. Remove alternator.
To install:
  1. Install alternator.
  2. Install upper bolt mounting bolt.
  3. Install 2 lower mounting bolts.
  4. Tighten bolts to 48 ft. lbs. (65 Nm).
  5. Install B+ terminal nut and wire. Tighten nut to 115 inch lbs. (13 Nm).
  6. Connect alternator field circuit plug.
  7. Install alternator drive belt.
  8. Connect negative battery cable.
3.5L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Disconnect negative battery cable.
  3. Remove alternator drive belt.
  4. Remove bracket bolts.
  5. Remove upper mounting bolt.
  6. Raise and support vehicle.
  7. Remove middle splash pan.
  8. Disconnect alternator field circuit plug.
  9. Remove B+ terminal nut and wire.
  10. Remove lower mounting bolts.
  11. Remove alternator.
To install:
  1. Install alternator.
  2. Install lower mounting bolts. Loosen install the upper mounting bolt.
  3. Tighten lower mounting bolts to 48 ft. lbs. (65 Nm).
  4. Connect alternator field circuit plug.
  5. Install B+ terminal nut and wire. Tighten nut to 115 inch lbs. (13 Nm).
  6. Install middle splash pan.
  7. Lower vehicle.
  8. Remove loose installed upper bolt.
  9. Install bracket and bracket bolt.
  10. Install upper mounting bolt and bracket.
  11. Tighten upper mounting bolt to 48 ft. lbs. (65 Nm).
  12. Tighten the bracket bolt to 40 ft. lbs. (54 Nm).
  13. Install alternator drive belt.
  14. Connect negative battery cable.
5.7L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Disconnect negative battery cable at battery.
  3. Remove alternator drive belt.
  4. Raise and support vehicle.
  5. Unsnap plastic insulator cap from B+ output terminal.
  6. Remove B+ terminal mounting nut at rear of alternator. Disconnect terminal from alternator.
  7. Disconnect field wire connector at rear of alternator by pushing on connector tab.
  8. Remove alternator support bracket nut and bolt. Remove support bracket. See Figure 1.
  9. Remove 2 alternator mounting bolts. See Figure 2.
  10. Remove alternator from vehicle.

Fig. 1 Alternator Support Bracket - 5.7L engine

7309257c-afe6-4c17-9422-d7fa2e3bd4b1.jpg

Fig. 2 Alternator Mounting Bolts - 5.7L engine

22b81ff7-7912-467f-9eaf-13ba2ff3a1a4.jpg

Oct 13, 2014 | 2005 Chrysler 300

1 Answer

How to remove altenator on 2006 dodge grand caravan


Removal & Installation 2.4L Engine To Remove:
  1. Disconnect the negative battery cable.
  2. Disconnect the intake air temperature sensor and remove the air cleaner assembly.
  3. Remove the EVAP purge solenoid and move it out of the way.
  4. Disconnect the wiring from the alternator.
  5. Remove the accessory drive belt from the alternator.
  6. Remove the alternator.
To Install:
  1. Install the alternator.
  2. Install the accessory drive belt
  3. Connect the wiring to the alternator.
  4. Install the EVAP purge solenoid in the bracket.
  5. Install the air cleaner and duct, then connect the intake air temperature sensor.
  6. Connect the negative battery cable.
3.3L & 3.8L Engines To Remove:
  1. Disconnect the negative battery cable.
  2. Disconnect the wiring from the alternator.
  3. Raise and safely support the vehicle.
  4. Remove the right front tire and lower splash shield.
  5. Remove accessory drive belt.
  6. Remove the lower engine oil dipstick tube bolt, then remove the wiring harness from the dipstick tube.
  7. Remove the 3 mounting bolts.
  8. Lower the vehicle.
  9. Remove engine oil dipstick tube.
  10. Roll and carefully remove the alternator from vehicle.
To Install:
  1. Place the alternator into position on the engine.
  2. Install upper mounting bolts to hold the alternator in place.
  3. Lubricate the o-ring with engine oil and install the dipstick tube.
  4. Install the upper dipstick tube bolt.
  5. Connect the wiring to the alternator.
  6. Raise and safely support the vehicle.
  7. Install the alternator lower mounting bolt and tighten.
  8. Install the lower oil dip stick tube bolt.
  9. Install the accessory drive belt.
  10. Install the right front splash shield and tire.
  11. Lower vehicle.
  12. Install the wiring harness at the dipstick tube
  13. Connect the negative battery cable.
prev.gif next.gif

Jan 16, 2011 | 2006 Dodge Grand Caravan

2 Answers

HOW DO I REMOVE A ALTERNATOR ON A 1987 CHEVY BLAZER


REMOVAL & INSTALLATION
  1. Disconnect negative battery cable, then disconnect the positive cable from the battery.
  2. Disconnect and tag all wiring to the alternator. Fig. 1: Some of the alternator wiring is at a ring terminal located under a protective rubber boot on the rear of the alternator 85773154.jpg
    Fig. 2: A small box or open-end wrench may be used to loosen the wiring retaining nut 85773155.jpg
    Fig. 3: Squeeze the locktab and disengage the connector from the side of the alternator housing 85773156.jpg

  3. If necessary for removal clearance, disconnect the ground strap from the alternator bracket.
  4. If equipped, remove the alternator brace bolt.
  5. If the truck is equipped with power steering, it may be necessary to loosen the pump brace and mount nuts.
  6. Remove the lower mounting bolt, then support the alternator and remove the upper mounting/adjusting bolt.
  7. Slip the alternator belt from the pulley and remove the alternator from the truck. Fig. 4: Loosen the lower mounting bolt 85773159.jpg
    Fig. 5: The alternator uses a very long lower mounting bolt which passes through the alternator housing and a bushing before threading into the engine block 85773160.jpg
    Fig. 6: Support the alternator by hand and unthread the upper mounting/adjustment bolt 85773161.jpg

  8. Installation is the reverse of removal. Be sure that the bushing is in place when the lower mounting bolt is installed. Should the bolt be torqued without the bushing in position, alternator housing damage would likely occur.
  9. Adjust the belt(s) to have 1?4 - 1?2 inch depression under thumb pressure on its longest run. Fig. 7: Once the alternator is free, it may be lowered slightly so the belt may be removed from its pulley 85773162.jpg
    Fig. 8: Remove the alternator housing from the vehicle by lifting upward 85773163.jpg
    Fig. 9: During installation, carefully pry outward on the alternator in order to adjust the belt tension 85773164.jpg
    Fig. 10: Alternator mounting, in-line 6 and gasoline V8 engines 85773007.gif
prev.gif next.gif

Sep 24, 2010 | 1987 Chevrolet Blazer

1 Answer

The battery and the alternator, need replacing on a 2006 6cyclinder, Taurus. I have the parts, and tools, I just never worked on a newer car before. I need a print out of instructions, please!!


Removal & Installation 3.0L (2V) To Remove:
  1. Disconnect the battery ground cable
  2. Remove the accessory drive belt
  3. Remove the fasteners and move the degas bottle aside.
  4. Disconnect the wiring from the alternator.
  5. Remove the brace and the alternator mounting bolt.
  6. Remove the alternator from the engine.
To Install:
  1. Install the alternator on the engine. Tighten the lower and right brace bolt to 18 lb-ft. (25 Nm) and the left brace bolt to 35 lb-ft. (48 Nm).
  2. Connect the wiring to the alternator.
  3. Install the degas bottle in the original position.
  4. Install the drive belt.
  5. Connect the negative battery cable.
3.0L (4V) To Remove:
  1. Disconnect the battery ground cable.
  2. Remove the accessory drive belt.
  3. Remove the power steering hose bracket nut from the alternator mounting bolt.
  4. Remove the upper alternator mounting bolts. NOTE: The left side bolt will come out with the alternator.
  5. Raise and safely support the vehicle.
  6. Remove the right front wheel.
  7. Remove the right inner fender splash shield.
  8. Remove the screws and the alternator splash shield
  9. Remove the torque converter inspection cover.
  10. Install the flywheel holding tool. holdingtool.gif
  11. Remove the bolt and the crankshaft pulley. NOTE: The crankshaft pulley bolt has a reverse thread. The crankshaft pulley and bolt are a molded composite and are one piece.
  12. Lower the alternator to allow access to the electrical connectors.
  13. Disconnect the crankshaft sensor.
  14. Release the oxygen sensor connector locator from the bracket.
  15. Remove the lower alternator bolt.
  16. Disconnect the regulator electrical connector.
  17. Disconnect the remaining wiring from the alternator and remove the alternator
To Install:
  1. Position the alternator on the engine while making the necessary electrical connections.
  2. Connect the voltage regulator electrical connector.
  3. Install oxygen sensor connector locator in bracket.
  4. Connect crankshaft sensor.
  5. Raise alternator and install upper alternator bolts (left side bolt is installed with alternator). Torque upper and lower bolts to 18 lb-ft. (25Nm).
  6. Position the wiring harness locator and install nut.
  7. Install the alternator splash shield and the screws.
  8. Position crankshaft pulley and install bolt (reverse thread). Torque to 74 lb-ft. (100Nm)
  9. Remove the flywheel holding tool.
  10. Install the inner fender splash shield.
  11. Install the right front wheel.
  12. Install the torque converter inspection cover.
  13. Lower the vehicle.
  14. Install the power steering hose bracket nut from the alternator mounting bolt.
  15. Install accessory drive belt.
  16. Connect the battery ground cable.
prev.gif next.gif

Jul 18, 2010 | 2006 Ford Taurus

1 Answer

Changing alternator


REMOVAL & INSTALLATION
2.2L Engines
CHRYSLER ALTERNATOR
  1. Disconnect the negative battery cable.
  2. Label and disconnect the wiring (for easy installation).
  3. Remove the air conditioning compressor drive belt, if equipped.
  4. Loosen the alternator adjusting bracket bolt and adjusting bolt. Remove the alternator belt.
  5. Remove the bracket and mounting bolts.
  6. Remove the pivot bolt and nut.
  7. Lift the alternator from the vehicle.
When lifting the alternator out of the vehicle on some years with A/C, clearance may be restricted by the condenser cooling fan assembly or the A/C compressor and mounting bracket assembly, if so, removal of one of these items will be necessary.

To install:

  1. Position the alternator against the engine.
  2. Install the pivot bolt and nut.
  3. Install the mounting bracket bolts, and adjusting bolt.
  4. Install drive belts and adjust to specification.
  5. Tighten all the mounting bolts and nuts.
  6. Connect all alternator terminals.
  7. Connect the negative battery cable.

BOSCH ALTERNATOR

  1. Disconnect the negative battery cable.
  2. Disconnect the wiring and label for easy installation.
  3. Remove the air conditioning compressor drive belt.
  4. Loosen the alternator adjusting bracket locknut and adjusting screw. Remove the alternator belt.
  5. Remove the bracket locknut and mounting bolt.
  6. Remove the pivot bolt and nut.
  7. Remove the alternator from the engine.
To install:
  1. Position the alternator against the engine.
  2. Install pivot bolt and nut.
  3. Set the mounting bracket in place and install the bracket mounting bolt and locknut.
  4. Install the drive belts and adjust to specification.
  5. Tighten all the mounting bolts and nuts.
  6. Connect all alternator terminals.
  7. Connect the negative battery cable.

2.5L Engines
2.5L engines were equipped with either Chrysler or Bosch alternators.

  1. Disconnect the negative battery cable.
  2. Remove the drive belts.
  3. Remove the adjusting bracket-to-engine mounting bolt.
  4. Remove the adjusting locking bolt and nut, then remove the mounting bracket.
  5. Position the alternator to gain access to the wiring.
  6. Disconnect the wiring and label for easy installation.
  7. Remove the pivot bolt, nut, and washers.
  8. Remove the alternator assembly from the engine.
To install:
  1. Position the alternator assembly against the engine.
  2. Loosely install the pivot bolt, washers, and nut.
  3. Attach all wiring connectors to the alternator.
  4. Position the mounting bracket in place, then install engine mounting bolt.
  5. Loosely install the adjusting locking bolt and nut.
  6. Install the drive belts, and adjust to specification.
  7. Tighten all mounting bolts and nuts.
  8. Connect the negative battery cable.

2.6L Engines
2.6L engines were equipped with Mitsubishi alternators.
  1. Disconnect the negative battery cable.
  2. Disconnect the wiring and label for easy installation.
  3. Remove the adjusting strap mounting bolt.
  4. Remove the drive belts.
  5. Remove the support mounting bolt and nut.
  6. Remove the alternator assembly.
To install:
  1. Position the alternator assembly against the engine, then install the support bolt.
  2. Install the adjusting strap mounting bolt.
  3. Install the alternator belts and adjust to specification.
  4. Tighten all the support bolts and nuts.
  5. Connect all of the wiring terminals to the alternator.
  6. Connect the negative battery cable.

3.0L Engines
The 3.0L engines were equipped with either the Nippondenso or Bosch alternators.
  1. Disconnect the negative battery cable.
  2. Install a 1 / 2 in. breaker bar in the tensioner slot. Rotate counterclockwise to release belt tension and remove poly-V belt.
  3. Remove the alternator mounting bolts (2).
  4. Remove the wiring and remove alternator.
To install:
  1. Position the alternator onto the engine, then install the wiring.
  2. Set the alternator against the mounting bracket and install the mounting bolts.
  3. Rotate the tensioner counterclockwise and install poly-V belt.
  4. Connect the negative battery cable.

3.3L and 3.8L Engines
The 3.3L and 3.8L engines were equipped with the Nippondenso alternators.
  1. Disconnect the negative battery cable.
  2. Remove the alternator drive belt, by relieving the tension on the dynamic tensioner.
  3. Loosen the nut on the support bracket at the exhaust manifold, do not remove it.
  4. Remove the alternator tensioner/power steering bracket bolt.
  5. Remove the tensioner stud nut and remove the tensioner.
  6. Remove the alternator mounting bolts.
  7. Remove the power steering reservoir from the mounting bracket, do not disconnect the hoses, and position it out of the way.
  8. Remove the alternator support bracket bolts. Remove the intake plenum to alternator bracket bolt and remove the alternator support bracket from the engine.
  9. Remove the alternator from the engine and disconnect the electrical leads.
To install:
  1. Install the alternator in position on the engine and connect the electrical leads.
  2. Install the alternator support bracket, tighten the retaining bolts to 40 ft. lbs. (54 Nm).
  3. Install the power steering reservoir on the mounting bracket.
  4. Install the alternator mounting bolts, tighten the bolts to 40 ft. lbs. (54 Nm).
  5. Install the tensioner and tensioner mounting stud. Install the retaining nut on the exhaust manifold.
  6. Install the alternator belt, insert a 1 / 2 in. extension into the square hole in the tensioner and turn the tensioner. Tighten the tensioner bolt.
  7. Connect the negative battery cable.

Hope this help (remember comment and rated this).

Apr 01, 2010 | 1994 Dodge Caravan

1 Answer

Remove and replace alternator


2000 Ford Truck Expedition 4WD 4.6L EFI 8cyl

Alternator - REMOVAL & INSTALLATION

4.2L Engine

  1. Disconnect the negative battery cable.
  2. Disconnect 2 alternator and voltage regulator electrical harness connectors at the alternator. To disconnect push-on type terminals, depress the lock tab and pull straight off.
  3. Remove the positive battery cable nut and remove the positive battery cable at the alternator.
  4. Rotate the drive belt tensioner away from the drive belt and remove the drive belt from the alternator pulley.
  5. Remove 3 alternator retaining bolts and remove the alternator.
To install:
  1. Place the alternator on the engine and install 3 alternator retaining bolts. Tighten the bolts to 18-22 ft. lbs. (20-30 Nm).
  2. Rotate the drive belt tensioner away from the drive belt and install the drive belt on the alternator pulley.
  3. Connect 2 alternator and voltage regulator electrical harness connectors.
  4. Connect the positive battery cable to the alternator and install the nut and washer. Tighten the nut to 84 inch lbs. (10 Nm).
  5. Connect the negative battery cable.
  6. Start the engine and check for proper charging system operation.
4.6L, 5.4L and 6.8L Engines

f52fc60.jpg

Fig. 1 Detach the connectors from the alternator

ffe1937.jpg

Fig. 2 Remove the nut and the battery cable from the post on the rear of the alternator

6ce39ae.jpg

Fig. 3 Remove the 2 front alternator mounting bolts and ...

45a032e.jpg

Fig. 4 Remove the alternator from the engine by carefully lifting it up and...

6513790.jpg

Fig. 5 ... out of the engine compartment
  1. Disconnect the negative battery cable.
  2. Rotate the drive belt tensioner away from the drive belt and remove the drive belt from the alternator pulley.
  3. Detach the electrical harness connectors at the alternator assembly.
  4. Disconnect the positive battery cable and remove the nut and washer.
  5. Remove 2 front alternator bolts.
  6. Remove the rear alternator support bracket retaining bolts and the support bracket.
  7. Remove the alternator from the vehicle.
To install:
  1. Place the alternator in position and loosely install 2 front alternator retaining bolts.
  2. Install the alternator bracket and 3 alternator bracket bolts. Tighten to 84 inch lbs. (10 Nm).
  3. Tighten 2 front alternator retaining bolts to 19 ft. lbs. (26 Nm).
  4. Connect 2 electrical harness connectors to the alternator assembly.
  5. Connect the positive battery cable and install the nut and washer. Tighten the nut to 72 inch lbs. (8 Nm).
  6. Rotate the drive belt tensioner away from the drive belt and install the drive belt on the alternator pulley.
  7. Connect the negative battery cable.
  8. Start the engine and check for proper charging system operation.
5.8L and 7.5L Gasoline Engines and 7.3L Diesel Engine
  1. Disconnect the battery ground cable.
  2. Label and detach the connectors from the alternator.
  3. Release the tensioner and remove the drive belt from the alternator pulley.
  4. Remove the alternator retaining bolts.
  5. Remove the alternator from the vehicle.
To install:
  1. Position the alternator and install the retaining bolts. Tighten the retaining bolts to 15-21 ft. lbs. (21-29 Nm).
  2. Install the drive belt.
  3. Attach the alternator connectors.
  4. Connect the battery ground cable.

I really hope help you with this (remember rated this help) Good luck.

Oct 13, 2009 | 2000 Ford Expedition

1 Answer

Alternator removel on a 95 mitsubishi diamante


3.0 SOHC. TURN OFF RADIO. THEN DISCONNECT BATTERY NEGATIVE CABLE.REMOVE AIR CLEANER ASSEMBLY.LOOSEN THE TENSIONER PULLEY.REMOVE ALTERNATOR DRIVE BELT .REMOVE ACCELERATOR CABLE.REMOVE.BRAKE BOOSTER VACUUM HOSE.REMOVE EGR VALVE.REMOVE ALTERNATOR ELECTRICAL CONNECTORS. THEN REMOVE MOUNTING BOLTS THEN REMOVE ALTERNATOR. THE 3.0 DOHC DISCONNECT NEGATIVE BATTERY CABLE.REMOVE SURGE TANK.REMOVE AIR DELIVERY HOSES TO GAIN ACCESS TO THE ALTERNATOR .IF YOU HAVE AIR CONDITIONER .REMOVE THE CLAMP .RAISE THE SUCTION HOSE.USE SOMETHING TO HOLD IT OUT OF THE WAY.LOOSEN TENSIONER PULLEY .AND REMOVE THE ALTERNATOR DRIVE BELT .DISCONNECT THE OXYGEN SENSOR CONNECTOR .DISCONNECT THE ALTERNATOR ELECTRICAL CONNECTORS.REMOVE ALTERNATOR BRACKETS AND MOUNTING BOLTS .REMOVE THE BRACKET AND ALTERNATOR AS A ASSEMBLY.SEPARATE THEM ON A WORK TABLE.

Jul 05, 2009 | 1992 Mitsubishi Diamante

1 Answer

Need instructions on how to remove an alternator on a 2002 Ford Taurus.


It's a little different if you have a 3.0L (2v) or a 3.0L (4v) engine. I will give you directions for a 2v first. 1. disconnect neg side of battery2. remove accessory drive belt.3.remove the fasteners and move the degas bottle aside.4. disconnect the wiring from the alternator .5.remove the brace and and alternator mounting bolt. 6.remove the alternator from the engine. -------------------4v engine- 1.disconnect neg side of battery 2.remove accessory drive belt.3.remove power steering hose bracket nut from the alternator mounting bolt.4. remove the upper alternator mounting bolts Note: the left side bolt will come out with the alternator5. raise the vehicle and safely support it with jack stands. 6. remove the right front wheel 7.remove the right inner fender splash shield. 8. remove the screws and alternator splash shield.9remove the torque converter inspection cover.10.install the flywheel holding tool. 11.remove the bolt and crankshaft pulley. Note the bolt has reverse threads for the crankshaft pulley and the pulley and bolt are one piece molded together. 12. lower the alternator to gain access to the electrical connections 13. disconnect the crankshaft sensor14.release the oxygen sensor connector locator from the bracket 15. remove the lower alternator bolt16.disconnect the regulator electrical connector 17.disconnect remaining wiring from the alternator and remove the alternator.

Jun 28, 2009 | 2002 Ford Taurus

1 Answer

How to replace altinator on 2005 saturn relay


This may be difficult for what i am assuming is a front wheel drive vehicle with a 6 cylinder engine. There is probably not a lot of space to work.

1. Let engine cool down. (no need to worry about bumping into something that may be very hot)
2. Remove belt from alternator by loosening the tensioner pulley.
3. Unhook any wires or plugs connected to the alternator.
4. Unscrew any bolts and remove alternator.
5. Replace alternator with the new one and put bolts back on.
6. Reconnect any plugs or wires that were disconnected to the right place.
7. Loosen tensoioner pulley and replace belt.

This will be harder than it seems on these directions. Difficulty depends on location of the alternator, space to work in the engine compartment, how easily the bolts come out, and of course experience. Good luck.

Jun 15, 2009 | 2005 Saturn Relay

1 Answer

2000 Ford Ranger 50 amp fuse burns out


Try disconnecting your alternator temporarily. It may have a shorted diode but that would also normally drain the battery too unless it charges over a relay.
The starter relay can't cause this alone and the currents through the ignition switch mostly control relays. If removing the alternator cable didn't work, I would remove the starter (only a few bolts) after disconnecting the ground cable from your battery and try turning it by hand. It should be stiff but not impossible and if it refuses to turn, it may have a short from the field to the case.  It isn't really possible to use a multimeter to check the starter's windings because they are very low resistance when normal (the beast draws 120-200 amps to start) and would look like shorts on a standard meter anyhow. 

Sep 27, 2008 | 2000 Ford Ranger SuperCab

Not finding what you are looking for?
2005 Saturn Relay Logo

Related Topics:

463 people viewed this question

Ask a Question

Usually answered in minutes!

Top Saturn Experts

yadayada
yadayada

Level 3 Expert

61037 Answers

Colin Stickland
Colin Stickland

Level 3 Expert

21949 Answers

Jeff Turcotte
Jeff Turcotte

Level 3 Expert

6812 Answers

Are you a Saturn Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...