Question about 1998 Ford Expedition

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EGR valve code initiated check engine light.

Need to see if anyone knows where the EGR valve is located on the exhaust system??? Need to replace to clear light.

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  • christargac Mar 09, 2009

    its a 1998 expedition, eddie bauer, 5.4 triton. sorry, forgot to add details.

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  • Master
  • 4,669 Answers

If you are getting an Insufficient EGR flow code, it is likely the DPFE sensor is bad or the EGR ports are plugged in the Intake. Very rarely do these trucks actually need the valve replaced. But it is located on top of the engine,under that plastic cover that covers the throttle body. It is round, about 3 inches in diameter. It has one vac line going to the top of it and a metal pipe from the exhaust manifold going to the side.

Posted on Mar 09, 2009

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How to replace exhaust gas recirculation valve


Betty, Check the attached EGR links,instruction and guides, Good luck
"I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info."
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Mar 08, 2016 | 2003 Pontiac Aztek

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Grand carvan gives p402 code


This is not a cut and dry fault code. This means that more than one thing wrong can set the code in the computers memory. Here is the low down on the P0402 fault code. This is from the OBD2 fault code diagnostic book.

P0402 - Exhaust Gas Recirculation Flow Excessive Detected
Symptoms - Engine Light ON (or Service Engine Soon Warning Light)
- Possible engine hesitation
Possible causes - EGR solenoid valve harness is open or shorted
- EGR solenoid valve circuit poor electrical connection
- EGR volume control valve stuck closed
- Dead (Weak) battery
- Faulty EGR temperature sensor and circuit
- Faulty EGR Valve
- EGR passage clogged
- Exhaust gas leaks

Jan 18, 2012 | Cars & Trucks

2 Answers

Need to find and replace the DPFE-15 sensor. Dealership diagnosed when service engine light came on and saaid this is what needed replacing. Problem is I do not know where to find it on the engine.


Exhaust Gas Recirculation (EGR) System The exhaust gas recirculation (EGR) system is designed to:
  • reintroduce exhaust gas into the combustion cycle.
  • lower combustion temperatures.
  • reduce the formation of oxides or nitrogen (NOX).
The amount of exhaust gas reintroduced and the timing of the cycle varies by calibration. Timing and volume are controlled by the following:
  • engine rpm
  • engine vacuum
  • exhaust system back pressure
  • engine coolant temperature
  • air charge temperature
  • throttle position
The EGR valve (EGR valve) (9D475) is vacuum-actuated. The vacuum hose routing diagram is shown on the Vehicle Emission Control Information (VECI) decal. The EGR system is a differential pressure feedback EGR Sensor system. Differential pressure feedback EGR Sensor is a subsonic closed loop EGR system. The differential pressure feedback EGR system:
  • monitors EGR flow rate by the pressure drop across the metering orifice located in the EGR tube.
  • uses a differential pressure feedback EGR sensor as the feedback device.
  • uses the EGR valve only as a pressure regulator, rather than a flow metering device.
  • controlled pressure is varied by the valve movement using vacuum output of the EGR vacuum regulator solenoid (9J459).
  • allows for a more accurate assessment of EGR flow requirements.


Differential Pressure Feedback EGR Flow Diagram


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Differential Pressure Feedback EGR Sensor Removal
  1. Disconnect engine control sensor wiring (12A581) from Differential Pressure Feedback EGR Sensor.
  1. Disconnect Differential Pressure Feedback EGR Sensor hoses from EGR valve to exhaust manifold tube (9D477).
  1. Remove retaining nuts or bolts (depending upon application) and EGR Differential Pressure Feedback transducer.
Installation
  1. Follow removal procedure in reverse order.
  1. Tighten retaining nuts or bolts (depending upon application) to 5-7 Nm (45-61 lb-in).


    Differential Pressure Feedback EGR Sensor, 3.0L (2V) Engine


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    Differential Pressure Feedback EGR Sensor, 3.0L (4V) Engine


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    Item Part Number Description 1 6049 RH Cylinder Head 2 - Differential Pressure Feedback EGR Sensor 3 - Nut (2 Req'd) 4 - Stud Bolt 5 - Bolt (2 Req'd) 6 - Differential Pressure Feedback EGR Sensor Bracket A - Tighten to 5-7 Nm (45-61 Lb-In) B - Tighten to 8-12 Nm (71-106 Lb-In)

    Engine Emission Control Component Location-3.4L SHO Engine


    a25013a.gif


    Item Part Number Description 1 95607-05200 Nut 2 - EGR Sensor Hose 3 - EGR Sensor Hose 4 95027-08016 Bolt 5 - Differential Pressure Feedback EGR Sensor 6 9J433 Differential Pressure Feedback EGR Sensor Mounting Bracket 7 9D474 EGR Solenoid Vacuum Valve (2 Req'd) 8 A4670 Vacuum Tube Assembly 9 9424 Intake Manifold 10 9J459 EGR Vacuum Regulator Solenoid A - Tighten to 5-7 Nm (45-61 Lb-In)
Hope this helps

Aug 14, 2011 | 1999 Ford Taurus

2 Answers

Engin light #po406 2005 ram quad cab


P0406 - Exhaust Gas Recirculation Sensor A Circuit High

Early Models : The EGR valve control the amount of exhaust gas routed to the intake manifold. Vacuum is applied to the EGR valve in response to the throttle opening. The vacuum control the movement of the taper valve connected to the vacuum diaphragm in the EGR valve.

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Late Models : The EGR volume control valve uses a step motor to control the flow rate of EGR from exhaust manifold. This motor has four winding phases. It operates according to the output pulse signal of the ECM. Two windings are turned ON and OFF in sequence. Each time an ON pulse is issued, the valve opens or closes, changing the flow rate. When no change in the flow rate is needed, the ECM does not issue the pulse signal. A certain voltage signal is issued so that the valve remains at that particular opening.

zjlimited_231.gif

Symptoms
- Engine Light ON (or Service Engine Soon Warning Light)
- Engine hesitation

Possible causes
- Harness or connectors (EGR volume control valve circuit is open or shorted.)
- EGR volume control solenoid valve
- EGR temperature sensor and circuit

Possible solution
- Repair EGR harness or connector
- Replaced EGR volume control solenoid valve
- Replaced EGR volume control valve
When is the code detected?
- An improper voltage signal is sent to ECM through the valve


Hope helps.

Mar 06, 2011 | 2005 Dodge Ram

3 Answers

What are the symptoms of a bad erg valve and where is it located on a 1999 dodge duranlgo


it is located at the rear of the engine behind the intake, the most common symptom on this is just a rough idle or in most cases a check engine light that stays on, no matter what is wrong with the valve it will set a fault code and turn the check engine light on, so unless the light is on the problem is not the EGR

Nov 01, 2010 | 1998 Dodge Durango

1 Answer

97 Nissan Maxima OBDll code p1400. I replaced the egr valve the code still flips any suggestions would be greatly appreciated


The code p1400, is for an egrc solenoid valve, not the egr valve, they are 2 seperate items

exhaust-gas recirculation (EGR): An emissions-control system that reduces an engine's production of oxides of nitrogen by diluting the air/fuel mixture with exhaust gas so that peak combustion temperatures in the cylinders are lowered.

exhaust-gas recirculation valve (EGR valve): A valve, generally vacuum operated, to regulate the exhaust gas flow into the intake manifold.

EGR control solenoid (EGRC): receives ported and manifold vacuum, an EGR temperature sensor and a control backpressure transducer valve. THE operation of the system is controlled by the PCM which operates the EGRC solenoid. The manifold vacuum system utilizes a vacuum tap in the air intake system positioned after the throttle valve. The ported vacuum control system uses a vacuum tap in the throttle body which is exposed to an increasing percentage of manifold vacuum as the throttle valve is opened during acceleration. The backpressure transducer valve monitors the exhaust backpressure as the engine rpm increases or decreases to aid in controlling the amount of the EGR vacuum signal. The EGR temperature sensor is used to inform the PCM of temperature changes in the EGR passage way. This helps the PCM determine the EGR on/off time.

that should help on what they all do.

now by knowing all of that i highly doubt that the control solenoid could cause the problem, and if it was that then u probably have a PCM problem not the solenoid or both.P01400 generally means that the ECM is not seeing the correct voltage drop when it grounds the EGRC valve located between the banks of CLY'S near the top Radiator hose location the EGRC solenoid valve turns vacuum on to the EGR circuit or vents. With a OHM meter unplug the EGRC valve and measure resistance at the two pins. Most likely your car has a bad EGRC valve or a BAD wire to it from the engine control module. Valve Nissan Dealership would cost around $45 labor to diagnosis and replace $150. Make sure proper diagnosis is performed check the engine wiring harness with a stop lamp light bulb hooked to the EGRC connector to see if it lights up when driving. That way you know the circuit is ok. A engine harness with a open circuit is a bad surprise after spending $200 for the valve. Good Luck

Oct 08, 2010 | 1997 Nissan Maxima

2 Answers

It idles very low and then dies, it drives but very very slow 0 pick up


lots of possibilities
in no particular order...
  • MAF sensor (Mass Air Flow)
  • TP sensor (throttle Position)
  • IAC motor (Idle Air Control)
  • Torque converter
  • restricted exhaust
  • IAT sensor (Intake Air Temperature)
  • EGR valve (Exhaust Gas Recirculation)
  • Restricted fuel flow
  • clogged intake
  • burnt valves
However, based on the low idle and slow acceleration I am leading towards the MAF

Have you been to the parts store and replaced anything yet?

Has anyone "pulled" codes?


Please update and let me know how else I can assist you today!
Sean

May 28, 2010 | 1997 Ford Escort

2 Answers

Check engine light on-code says egr valve is bad


the egr system consists of control circuits as well as the egr valve itself. troubleshooting will have to be performed in order to pinpoint the fault. the valve may just need cleaning. there may be damage in the long run since the egr system introduces exhaust gas to the air intake to reduce combustion temperatures.

http://www.aa1car.com/library/egr.htm

Apr 21, 2010 | 1995 Toyota Camry

1 Answer

1999 plynouth grand voyager was coding egr replace


just because the check engine light is back on, it doesn't necessarily mean it is for the same problem. it could be, but would need to pull codes again to find out what its for. literally hundreds of different codes could turn on check engine light. also, was original code for "insufficient egr flow" or "excessive egr flow"? it makes a difference.

Feb 21, 2010 | 1999 Plymouth Grand Voyager

1 Answer

Does anyone have engine schematics for a 2003 pontiac 3.1 V6? Or know of a site where I can find engine schematics? I have to replace an EGR Valve but don't know where it is located.


If you don't know where the EGR Valve is located, it is safe to assume that you did not properly diagnose your EGR system...how do you know the valve needs replacing?

If you are trying to fix a trouble code P0401 " Exhaust Gas Recirculation (EGR) Insufficient Flow" (This is a very common code with 3.1L GM Engines)
An EGR Valve replacement will most likely make you about $125 poorer than you were before and will not fix the problem.

Your EGR port into the intake manifold is most likely clogged up and needs to be cleaned out.

You will need a Throttle Body Gasket, an EGR Gasket, a can of ThrottleBody and Intake Cleaner, and a little antifreeze. (You will lose just a little when you remove the throttle body.)

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Remove the EGR Valve and the Throttle Body. Use a screw driver or pick to chip out the carbon buildup in the EGR port going into the intake manifold. You will probably have to work it from the intake side as well as the EGR side to get as much of the black carbon out as possible. Be careful not to let this stuff go down into the intake plenum - you will burn some valves if it gets in there. Then use the Throttle Body and Intake cleaner to finish the cleanup. (It helps to take a rag and stuff it into the intake manifold just past the EGR port to catch the gunk so it doesn't go down into the plenum...just don't forget to remove the rag before putting the Throttle Body back on)

Put everything back together and top-off your antifreeze and clear your computer codes. That should fix it.

Oct 27, 2009 | 2003 Pontiac Grand Prix

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