Question about 1991 Suzuki Samurai

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Will not start clicls when trying to start

Replaced starter moter 3 times and battery and cables

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I had the same problem with the starter clicking and not starting the motor. I put a relay on starter and have had no problems since. I have put relays on three other zuks with same problem and they start every time. you can buy relay from just about any parts store or order off of EBAY for about $12.00. Very simple fix for a big headache. Takes about ten minutes to install.

Thanks for reading,
CRABS

Posted on Jul 26, 2009

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Heres the starting system for your suzuki it might help you what to do nexthttp://www.autozone.com/shopping/repairGuide.htm?pageId=0900c15280087fea

Posted on Mar 05, 2009

  • josh1111 Mar 21, 2009

    how bout starter relay?

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How do I REPLACE A STATER


Please see my tip at http://www.fixya.com/cars/r5973094-starter_replace . If you get stuck, please get back to me. Exact procedure from autozone.com is pasted below.
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  1. Remove or disconnect the following:

    Negative battery cable Radiator air baffle, for clearance if necessary Flywheel inspection cover bolts Flywheel inspection cover Electrical connections from the starter motor Starter motor mounting bolts Starter motor
To install:
  1. Install or connect the following:
    NOTE Before installing the starter motor to the engine, tighten the nut next to the cap on the solenoid BAT terminal. If this terminal is not tight in the solenoid cap, the cap may be damaged during installation of electrical connections and cause the starter motor to fail later.

    Starter motor Starter motor mounting bolts and tighten the bolts to 30 ft. lbs. (40 Nm) Electrical connection to the battery terminal on the solenoid and tighten the battery terminal nut to 13 ft. lbs. (17 Nm) Electrical connections to the S terminal on the solenoid and tighten solenoid S terminal nut to 27 inch lbs. (3 Nm) Flywheel inspection cover Flywheel inspection cover bolts Radiator air baffle, if removed
  2. Connect the negative battery cable

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