Question about 2005 Chevrolet Malibu

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Headlights move up/down-loose retainers on bottom

Chevy Malibu 2005-when driving on a rough road,headlights move/tremor,the retainers on botom of headlight assy are loose-top screws still tight.How do I get to these retainers to tight them up..I cant figure out a way to acces them!

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  • flaviuschiop Mar 05, 2009

    Thank you very much!I'll take it to dealership-still have some extended warranty...

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2 of my 3 2005 Malibus had this issue. Even though the top nut seems tightened, the bulb is a bit forward in the assembly. Try loosening the nut and pushing the bulb back all the way and then re-tighten the nut. If that doesn't work, then the other quick fix is with the tabs on the bottom of the assembly that drop into loose fitting slots on the grill frame. I used some rubber washer/grommets on the tabs to make the tabs fit tightly into the receiving slots so the bulb can't move about.

Posted on Apr 11, 2009

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On some cars the front bumper needs to come off. It's a PITA.

Posted on Mar 05, 2009

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Need to remove and repair headlight motor on a 1988 corvette


REMOVAL & INSTALLATION 1984–88 Vehicles
  1. Open the hood, then turn the headlights on.
  2. Detach the headlight motor wire on the outer side of the headlight.
  3. Turn the headlights off (the disconnected light should stay open).
  4. Unfasten the 4 screws at the bezel. There are 2 at the front and 2 at the sides. Fig. 1: With the hood in the raised position, unfasten the Torx® screws from the outer side of the headlight bezel/trim piece 91036p23.jpg
    Fig. 2: You must then remove the screws from the inner side of the bezel/trim piece 91036p24.jpg

  5. Remove the bezel. Fig. 3: Remove the first of the top bezel/retaining ring screws . . . 91036p25.jpg
    Fig. 4: . . . then remove the remaining Torx® screw 91036p26.jpg
    Fig. 5: Lift the bezel/trim piece away from the headlight assembly 91036p27.jpg

  6. Remove the retaining spring by carefully using a hooked end tool, such as a cotter pin removal tool to move it to the side.
  7. Remove the headlight from the aiming pins by rotating the headlight toward the center of the car.
  8. Unfasten the 4 retaining ring screws, then remove the ring. Fig. 6: With the hood closed, you can see the 4 headlight retaining ring screws (1) and 2 aiming screws (2) 91036p28.jpg
    Fig. 7: Remove ONLY the 4 retaining ring screws, do NOT touch the aiming screws 91036p29.jpg

  9. Remove the headlight pump from the mounting bracket, unplugging the socket as you pull it away. Fig. 8: Remove the headlight away from the mounting bracket, unplugging the socket as you pull it away 91036p30.jpg
    To install:
  10. Install the headlight bulb, making sure it is plugged in properly.
  11. Position the retaining ring and secure with the 4 screws.
  12. Position the headlight into the aiming pins. Move the retaining spring back into place.
  13. Install the bezel and secure with the retainers.
  14. Turn the headlights on, then connect the headlight motor wire.
  15. Turn the headlights off. Both should lower.
  16. Close the hood. Check the aim of the headlights, and adjust if necessary.
1989–96 Vehicles
  1. Open the hood.
  2. Open the headlight door halfway. This can be done either by turning the headlight switch on, then back to the parking lamp on position, or by the manual headlamp control knob (which is located on the inboard side of the headlight door). NOTE: Before removing the screws from the side of the headlight bezel, place your hand under the bezel to support and prevent damage to it.
  3. Remove the screws from the front of the headlight bezel. NOTE: Before removing the screws from the side of the headlight bezel, place your hand under the bezel to support and prevent damage to it.
  4. Remove the Phillips head screws from each side of the headlight bezel.
  5. Remove the bezel by pulling it straight out from the engine side of the hood. Fig. 9: View of the headlight bezel mounting 91036g28.gif

  6. Unfasten the screws from the headlight retaining ring.
  7. Remove the headlamp from the assembly, unplugging the electrical connector as you are pulling it away. Fig. 10: Exploded view of the headlight assembly 91036g29.gif
    Fig. 11: Location of the headlight mounting and aiming screws 91036g30.gif
    To install:
  8. Attach the headlight electrical connector.
  9. Position the retaining ring and install the screws securing the ring to the headlight.
  10. Position the bezel in place on the headlight assembly.
  11. Install the screws on each side of the bezel and tighten to 51 inch lbs. (5.8 Nm).
  12. Install the screws on the front of the bezel and tighten to 17 inch lbs. (1.9 Nm).
  13. Cycle the headlamps, then close the hood. Check the headlight aim, and adjust if necessary.
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Jul 07, 2010 | 1988 Chevrolet Corvette

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