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Clutch removal - 2003 Hyundai Tiburon

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What?... The procedures?.. go to http://www.hmaservice.com/ & register (vehicle by VIN). You'll then have access to technical data (manuals, wiriing diagrams, service bulletins, etc.)

Posted on Jun 05, 2009

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How do you get to Chevy s 10 1998 clutch pedal upper pin and bushing


CLUTCH PEDAL REPLACEMENT (CLUTCH) Document ID# 46043 Clutch Pedal Replacement

Removal Procedure



  1. Remove the master cylinder rod from the clutch pedal.


  2. Remove the clutch pedal from the support by depressing the side tabs.

Installation Procedure



  1. Position the clutch pedal into the support.


  2. Secure the master cylinder rod to the clutch pedal.

Good Luck

Aug 11, 2016 | Cars & Trucks

Tip

2004 Hyundai Tiburon Clutch.


First you need to remove the Transaxle.

Manual Transaxle System REMOVAL

1. Remove the engine cover.
2. Remove the battery terminal.
3. Remove the air duct.
4. Remove the battery tray.
5. Remove the air cleaner.
(1) Upper
(2) Lower
6. Remove the back-up lamp switch.
7. After removing the CKP sensor, O2 sensor and oil pressure switch wiring bracket, separate the connectors.
8. Remove the brake fluid leveling sensor connector.
9. Remove the speedometer driven gear connector.
10. Remove the clutch release cylinder mounting bolt.
11. Remove the cotter pin of the shift cable (transaxle side).
12. Remove the cotter pin of the select cable. (transaxle side)
13. Remove the clip of the shift cable (transaxle side).
14. Remove the clip of the select cable (transaxle side).
15. Separate the steering column shaft joint.
16. Separate the power steering oil pump hose.
Be careful not to leak after separating.
17. Separate the hose after removing the clip of the power steering return hose.
18. Remove the upper connecting transaxle bolt.
19. Separate the start motor.
20. Install the engine support fixture.
21. After removing the tire, remove the caliper.
22. Remove the transaxle side cover.
23. Remove the transaxle side under cover.
24. Separate the tie rod end.
25. Remove the wheel speed sensor and the knuckle mounting bolt.
26. Drain the oil.
27. Remove the transaxle mounting bracket.
(1) Insulator bolt
(2) Body side mounting bolt (Upper)
(3) Body side mounting bolt (Side)
(4) Transaxle side mounting bolt.
28. Remove the front roll stopper.
(1) Insulator bolt
(2) Stopper bolt (Upper)
(3) Stopper bolt (Lower)
29. Remove the rear roll stopper.
(1) Insulator bolt
(2) Stopper bolt
30. Remove the drive shaft.
31. Remove the front muffler.
32. Remove the sub frame mounting bolt.
33. Install the transaxle jack.
34. Remove the transaxle lower mounting bolt to the engine.
35. Remove the transaxle assembly.

INSTALLATION
Installation is the reverse of the removal.

Then inspect and replace the clutch place and pressure plate.

INSTALLATION
1. Apply multipurpose grease to the release bearing contact surfaces and the release cylinder contact surface of the clutch release fork assembly.
When installing the clutch, apply grease to each part, but be careful not to apply excessive grease. It can cause clutch slippage and judder.
2. Apply multipurpose grease into the groove of the release bearing.
3. Apply multipurpose grease to the clutch release lever fulcrum contact surface of the clutch release fork assembly.
4. Clean the surfaces of the flywheel and pressure plate thoroughly with fine sandpaper or crocus cloth, and make certain that all oil or grease has been removed.
5. Apply a small amount of multipurpose grease to the clutch disc splines and input shaft splines.
Do not apply more grease than necessary. Too much grease could cause clutch slip or judder.
6. Using the special tool, install the clutch disc to the flywheel. When installing the clutch disc, be sure that the surface having the manufactures stamp is towards the pressure plate side.
7. Install the the clutch cover assembly onto the flywheel and install the six (6) bolts through the clutch cover into the flywheel.
8. Tighten the bolts by one or two turns at a time, in succession, to avoid bending the cover flange.
If a special tool is not available, tighten the bolt temporarily and then torque to specification in diagonal torquing sequence indicated below.
TIGHTENING TORQUE
Single mass flywheel:
15~22 N·m (150~220 kg·cm, 11~16 lb·ft)
Dual mass flywheel:
20~27 N·m (200~270 kg·cm, 14~19 lb·ft)
9. Remove the special tool.
10. Install the transaxle. (Refer to GROUP - Manual Transaxle Assembly)
11. Adjust the clutch pedal free-play. (See CH-6)
INSPECTION
1. Check the diaphragm spring end for wear and uneven height.
Replace if wear is evident or height difference exceeds the limit.
2. Check the pressure plate surface for wear, cracks and color change.
3. Check the rivets for looseness and replace the clutch cover assembly if necessary.
CLUTCH DISC
1. Check the clutch facing for loose rivets, uneven contact, deterioration due to seizure, adhesion of oil, or grease, and replace the clutch disc if defective.
2. Measure the rivet sink and replace the clutch disc if it is out of specification
3. Check for torsion spring play and damage and if defective, replace the clutch disc.
4. Clean the splines on the input shaft and install the clutch disc.
If the disc does not slide smoothly or if play is excessive, replace the clutch disc and/or the input shaft.
CLUTCH RELEASE BEARING
The release bearing is packed with grease. Do not use cleaning solvent or oil.
1. Check the bearing for seizure, damage or abnormal noise. Also check the diaphragm spring contacting points for wear.
2. Replace the bearing if the release fork contacting points are worn abnormally.
INSTALLATION
Installation is the reverse of the removal.
Then remove pressure plate and Clutch plate.

1. Insert the special tool (that came with your clutch kit) in the clutch disc to prevent the disc from falling.
2. Loosen the bolts that attach the clutch cover to the flywheel in a star pattern.
3. Loosen the bolts in succession, one or two turns at a time, to avoid bending the cover flange.

on Jan 13, 2010 | Hyundai Tiburon Cars & Trucks

1 Answer

3.9 V6. How can I remove the A/C clutch?


You need special tool
Tools Required ?€¢
J 37872 Compressor Clutch Holding Tool


?€¢
J 6083 Snap Ring Pliers


Important: Remove the three adjustable dowels from the J37872 Compressor Clutch Holding Tool.
Install three 5/16 x 1 inch bolts in place of the dowels.
Remove and discard the compressor clutch plate bolt.
Use the J 37872 to hold the compressor clutch plate from turning.
Remove the compressor clutch plate from the compressor.
Remove the compressor pulley snap ring using the J 6083
Remove the compressor pulley from the compressor.
Remove the compressor clutch coil snap ring using the J 6083 .
Remove the compressor clutch coil from the compressor.
google J 37872 - to see tool !

Jan 31, 2016 | 2006 Chevrolet Chevrolet Impala LT

1 Answer

HOW TO REPLACE CLUTCH FAN


to remove clutch fan you need to remove upper fan shroud, you need large wrench to remove the fan clutch retaining nut to remove fan and clutch away from the engine drive belt should keep pulley from turning while loosen fan clutch retaining nut.if pulley belt turns while loosen fan clutch bolt remove drive belt use strap wrench hold pulley while you remove fan clutch bolt this procedure for checvrolet if you working on volkswagon you need spanner wrench hold the idler pulley while you use large wrench to loosen the large drive nut to fan clutch. you have to remove fan with clutch from engine then you can remove clutch from fan you can go to auto parts stores rent a spanner wrench try auto zone they rent out tools.

Jan 05, 2012 | Cars & Trucks

1 Answer

Im trying to replace the ac clutch on an 04 mustang. i have the clip off but the clutch won't slide off. help please


Clutch and Clutch Field Coil adobe.gif Printable View (235 KB)
Special Tool(s) st1260a.jpg 2-Jaw Puller
205-D026 (D80L-1002-L) or equivalent st1232a.jpg Installer, A/C Compressor Coil
412-065 (T89P-19623-EH) st1235a.jpg Holding Fixture, Compressor Clutch (3.8L vehicles)
412-098 (T94P-19703-AH) st2584a.jpg Holding Fixture, Compressor Clutch (4.6L vehicles)
412-103 (T95L-19703-AH) st1220a.jpg Remover, Differential Bearing
205-116 (T77F-4220-B1) st1234a.jpg Installer, A/C Compressor Field Coil
412-078 (T91L-19623-CH) st1233a.jpg Remover, A/C Compressor Field Coil
412-067 (T89P-19623-FH) Removal
  1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor - 3.8L or Air Conditioning (A/C) Compressor - 4.6L in this section.
  1. Remove the bolt.
    1. Hold the A/C disc and hub assembly (19D786) with the special tool.
    1. Remove the bolt.
    a0030171.jpg
  1. Remove the A/C disc and hub assembly and the A/C clutch hub spacer (19D648).
    1. Thread an 8 x 1.25 mm bolt into the A/C clutch to force it from the compressor shaft.
    1. Lift the A/C disc and hub assembly and the A/C clutch hub spacer from the compressor shaft.
    al0322a.jpg
  1. Remove the pulley snap ring.
    l10153a.jpg
  1. Remove the A/C clutch pulley (2E884).
    l10154a.jpg
  1. ani_caut.gif CAUTION: Do not use air tools. The A/C clutch field coil (19D798) can be easily damaged.
    Remove the A/C clutch field coil.
    1. Note the location of the A/C clutch field coil electrical connector.
    1. Install the special tool on the nose opening of the A/C compressor.
    1. Install the special tool.
    1. Remove the A/C clutch field coil.
    am2024a.jpg
Installation
  1. NOTE: If installing a new A/C compressor, the A/C clutch components should be reused unless obvious signs of damage are found. If excessive grooving is found, a new A/C clutch disc and hub and A/C compressor pulley must be installed together. Otherwise, each component can be installed individually where needed.
    Visually inspect the A/C clutch disc and hub, A/C compressor pulley and A/C clutch field coil for damage.
    • Inspect for physical damage, including cracked or melted components or discoloration due to excessive heat.
    • Inspect for excessive wear, including grooving in the A/C clutch disc and hub or A/C compressor pulley that is more than fingernail depth.
    • Inspect for roughness in the A/C compressor pulley bearing.
  1. Clean the A/C disc and field coil and pulley mounting surfaces.
  1. ani_caut.gif CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
    Install the A/C clutch field coil.
    1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.
    1. Using the special tools, install the A/C field coil.
    gl2051a.jpg
  1. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly aligned during installation.
    Install the A/C clutch pulley.
    l10157a.jpg
  1. Install the pulley snap ring with the bevel side out.
    l10158a.jpg
  1. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.
    gl2100a.jpg
  1. Install the A/C clutch.
    l10159a.jpg
  1. Using the special tool, install the A/C disc and hub assembly retaining bolt.
    a0030060.jpg
  1. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.
    a0031504.jpg
  1. Install the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor - 3.8L or Air Conditioning (A/C) Compressor - 4.6L in this section.
hope this helps

Aug 13, 2011 | 2004 Ford Mustang

2 Answers

Replacing AC clutch....did not ask if it should be done...asked how to do it. Answer the question that was asked!


Hi:) For Ford Compressor Clutch Removel


Step 1


Locate and remove the compressor clutch retaining bolt. Looking at the compressor clutch you will see a bolt in the center and three bolts along the outer edge. The center bolt is the retaining bolt. The three bolts around the edge of the clutch can only be accessed after removing the clutch, and are only relevant in clutch repair situations. To remove the retaining bolt you need to maintain the clutch position and relieve pressure from bolt head by applying the compressor clutch holding tool with your other hand, or have an assistant hold the tool in place. Do not lose the retaining bolt in case you need to reference it later.


Step 2


Separate and remove the clutch from the shaft of the compressor. Once the retaining bolt is removed, as described in Step 1, simply pry the clutch away from the mounting surface using your hands. If the clutch is a little difficult to remove due to damage or decay then try using a screwdriver to lightly pry the rear side of the clutch away. Spray the area with an auto lubricant and allow it to sit overnight if needed. While removing the clutch do not lose clutch spacers.


Step 3


Pull the snap ring from the clutch pulley using your snap ring pliers. You will now be able to remove the clutch pulley from the compressor. While everything is apart, and before installing your new compressor clutch, clean the area to remove dust or grime.


Reverse steps to install.

Mar 05, 2011 | 1998 Mercury Grand Marquis

1 Answer

Info on do it tyour self clutch removal on 2001 mustang 3.8


REMOVAL:
  1. Lift clutch pedal to uppermost position to disengage clutch and brake pedal pivot shaft.
  2. Push clutch and brake pedal pivot shaft forward and unhook clutch release lever cable from clutch and brake pedal pivot shaft and allow it to slowly swing rearward.
  3. Raise and support vehicle.
  4. Remove clutch release lever dust shield.
  5. Disconnect clutch release lever cable from clutch release shaft.
  6. Remove retaining clip, then clutch release lever cable from flywheel housing.
  7. Remove starter motor from flywheel housing, then engine rear plate to front lower flywheel housing bolts.
  8. Remove transmission.
  9. Remove flywheel housing back just far enough to clear clutch pressure plate, then remove housing.
  10. Remove clutch release shaft from flywheel housing by pulling it through window in flywheel housing until retainer spring disengages from pivot.
  11. Remove clutch release hub and bearing from clutch release shaft.
  12. Loosen six clutch pressure plate bolts evenly to release spring tension gradually and avoid distorting clutch pressure plate. If same clutch pressure plate is to be installed, mark plate and flywheel so pressure plate can be installed in its original position.
  13. Remove clutch pressure plate and clutch disc from flywheel.
INSTALLATION:
  1. Position clutch disc and pressure plate assembly on flywheel, noting following:
    1. Three flywheel housing to block dowels on flywheel must be properly aligned with clutch pressure plate.
    2. Bent, damaged or missing flywheel housing to block dowels must be replaced.
    3. tart clutch pressure plate bolts but do not tighten.
    4. Avoid touching clutch disc face, dropping parts or contaminating parts with oil or grease.
    5. Align clutch disc using suitable alignment tool inserted in pilot bearing.
    6. To avoid clutch pressure plate distortion, alternately tighten bolts a few turns at a time, until they are all tight, then tighten to specifications.

  2. Install transmission to flywheel housing.
  3. Install engine rear plate to flywheel front lower housing bolts, then connect clutch release cable to flywheel housing and connect retaining clip.
  4. Connect clutch release lever cable to clutch release shaft, then install clutch release lever dust shield.
  5. Install starter motor.
  6. Lower vehicle, then install clutch release lever cable as follows:
    1. Lift clutch pedal to disengage clutch and brake pedal pivot shaft.
    2. Push clutch and brake pedal pivot shaft forward and hook end of clutch release lever cable over rear of clutch and brake pedal pivot shaft.

  7. Cycle clutch pedal several times to adjust clutch release lever cable

Aug 08, 2009 | 2001 Ford Mustang

1 Answer

Intermittent A/C operation


I think your a/c clutch is going. If it works for a while and cuts out, the electrci clutch is getting hot and losing the ability to stay clamped.
Sometimes, you can shim the clutch so it's less of a gap to close. Or, replace the clutch.

------------------------------------
SECTION 412-03A: Air Conditioning 2001 F-Super Duty/Excursion/Motorhome Chassis Workshop Manual
REMOVAL AND INSTALLATION Clutch And Clutch Field Coil —5.4L, 6.8L
Removal
  1. Remove the A/C compressor. For additional information, refer to Compressor—5.4L and 6.8L in this section.
  1. Remove the A/C clutch hub retaining bolt.
    1. Hold the A/C clutch hub with the special tool.
    1. Remove the bolt.
  1. Remove the A/C clutch and the A/C clutch hub spacer.
    1. Thread an 8 x 1.25 mm bolt into the A/C clutch hub spacer to force it from the compressor shaft.
    1. Lift the A/C clutch and the A/C clutch hub spacer from the compressor shaft.
  1. Remove the pulley snap ring.
  1. Remove the A/C clutch pulley.
  1. s1o~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
    Remove the A/C clutch field coil.
    1. Note the location of the A/C clutch field coil electrical connector.
    1. Install the special tool on the nose opening of the A/C compressor.
    1. Install the special tool.
    1. Remove the A/C clutch field coil.

May 22, 2009 | 2002 Ford F250 Super Duty SuperCab

1 Answer

Need to take off fan clutch, have taken off parts in the way


4.9L SFI
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Fan Clutch Holding Tool T84T-6312-C Fan Clutch Nut Wrench T93T-6312-B
Removal
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: The large clutch assembly nut has a right-hand thread and must be rotated counterclockwise to remove it.
    Remove the fan clutch (8A616) from the water pump (8501) by turning the large nut, which is part of the fan clutch, using Fan Clutch Holding Tool T84T-6312-C and Fan Clutch Nut Wrench T93T-6312-B.
  1. Remove two screws retaining fan shroud.
  1. Remove the fan blade (8600), fan clutch and shroud.
  1. If the fan blade and fan clutch have to be separated, remove the remaining bolts attaching the fan blade to the fan clutch
b098d2e.gif


5.0L, 5.8L and 7.5L Engines
Removal
  1. Remove screws retaining fan shroud (8146) to radiator (8005).
  1. Remove four screws retaining clutch on water pump hub.
  1. Pull fan clutch and fan blade off water pump pilot and remove fan clutch, fan blade and shroud from vehicle.
  1. Remove four screws and separate fan clutch from fan blade.
4d17f8c.gif

Item Part Number Description 1 8509 Water Pump Pulley 2 57632-S Screw and Washer Assembly, 5/16-18 x .62 Hex 3 8600 Fan Blade (5.0 and 5.8L) 4 8600 Fan Blade (7.5L) 5 8A616 Fan Clutch 6 380288-S2 Screw and Washer Assembly, 5/16-24 x .88 Hex A — 16-24 Nm (12-18 Lb-Ft)

Mar 10, 2009 | 1994 Ford F150 Styleside Supercab

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