1996 GMC Sierra Logo
Posted on Mar 02, 2009
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Poor fuel mileage

I am seeing very poor fuel mileage. About 6 m/gal. I have removed the cat. converts. There is not engine light. Replace the ignition (plugs, wires, cap, rotor) & replaced the air filter with a cold air kit. Changed the fuel pump & filter. The down side to the truck is that it has 190,000 miles on it but it does not burn any oil.

  • Marvin
    Marvin May 11, 2010

    why would u remove the converters, they have no effect on fuel mileage and u are violating the law as well as making us breath the dirty fumes from your truck!!!!!

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  • Expert 398 Answers
  • Posted on Mar 07, 2009
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Joined: Jan 03, 2008
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What kind of exhaust do you got, the converter actually may help get better mileage. scan egr for errors in emmisions, get the timing checked mabe running rich, check pcv valves,test knock sensor, 02 sensor( scan might not pick up) lemme know how it goes

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So what is the question? It would appear that you have a catalytic converter issue going on. Replacement is the proper thing to do; removal is illegal in most jurisdictions. Besides, unless you want a constant Check Engine light lit, along with the possibility of very poor fuel economy, replacing the cat is the best option. Without it, the O2 sensors will not operate correctly and the PCM will default to a preset fuel usage that will decrease your fuel mileage by 20 to 35 percent.
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The specification is 44-54 Psi. The manufacturer lists the specification with the engine idling.

Also, if fuel pressure is the cause of your problem, there will also be other indicators....

First, it will most likely set "lean oxygen sensor" codes in your computer. Also, your fuel trims will be skewed - I would recommend taking a look at that as well. Skewed fuel trims, poor fuel mileage and hesitation, loss of power, can also be caused by a dirty or defective mass air flow sensor.
Another possible cause of poor fuel mileage and poor acceleration is a restricted exhaust.(Bent or crushed tail pipe or a clogged catalytic converter.)
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How can i check or find out if my catalytic converter needs replaced? i have gone through about every other way to get better gas mileage.it does seem like might be losing some power, not sure. please...

If you connect a vacuum gauge to the intake you should see a gradual drop in vacuum while running if the cat is obstructed. sometimes you can hear a hissing noise from inside the cat as the exhaust tries to get through it as well.
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There is one before each catalytic converter (usually up right near the exhaust manifolds), and one after each cat (or if you have a Y-pipe exhaust that brings the two sides together to one pipe and one converter, then there's one after that single converter). Why do you want to change them? Have you gotten failure codes or are you having poor gas mileage? Or have they just been in there a long time? They're usually good for about 60k miles, although of course they can fail early. Usually the symptoms are poor fuel economy, running rich (seen by black smoke out the tailpipes and some rough idling, as well as blackened spark plugs), or fault codes dealing with system-lean or system-rich descriptions. Those symptoms are indicative of bad primary O2 sensors (the ones closest to the engine). If your secondary sensor(s) are failing (the post-cat sensor or sensors) you'll trip a check-engine light warning you of poor catalytic converter efficiency.
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