Question about 1984 Mercury Grand Marquis

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How do I change the heater core in my 1984 grand marquis? I dont have a manual

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You have to remove the plenum case behind the dash. I will provide 94 gr marquis. don't have 84.



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Section 12-03A: Air Conditioning System—Manual A/C-Heater 1994 Crown Victoria/Grand Marquis. Workshop Manual
REMOVAL AND INSTALLATION Heater Core Removal

  1. Remove the heater air plenum chamber assembly as outlined.
  2. Heater Air Plenum Chamber Removal
    1. Disconnect battery ground cable .
    1. Disconnect the heater water hoses from the heater core tubes. Plug the ends of the heater water hoses to prevent coolant loss.
    1. Plug heater core tubes securely to prevent coolant leakage from heater core during heater air plenum chamber removal.
    1. Remove three nuts located below the windshield wiper motor (17508) retaining the LH end of the heater air plenum chamber to the dash panel .
    1. Remove one nut retaining the upper LH corner of the A/C evaporator core housing to the dash panel .
    1. Remove LH and RH lower instrument panel insulators.
    1. Disconnect two vacuum supply hoses from vacuum source. Push grommet and vacuum supply hose into passenger compartment.
    1. Remove all instrument panel retaining screws and pull the instrument panel back as far as possible without disconnecting any wire harnesses.
    1. Loosen the RH door sill plate and remove the RH side cowl trim panel.
    1. Remove cross body brace and disconnect wiring harness from A/C electronic door actuator motor (19E616) and disconnect the sensor tube from the evaporator case connector.
    1. Disconnect the vacuum jumper harness at the multiple vacuum connector near the heater outlet floor duct.
    1. Disconnect the white vacuum hose from the heater and A/C air inlet duct door vacuum control motor.
    1. Remove two hush panels.
    1. Remove one plastic push fastener retaining the heater outlet floor duct to the LH end of the heater air plenum chamber . Remove LH screw and loosen RH screw on the rear face of the heater air plenum chamber and remove the heater outlet floor duct .
    1. Remove two nuts from the two studs along the lower flange of the heater air plenum chamber .
    1. Carefully move heater air plenum chamber rearward to allow heater core tubes and the stud at the top of the heater air plenum chamber to clear holes in the dash panel. Remove heater air plenum chamber from vehicle by rotating the top of the heater air plenum chamber forward, down and out from under the instrument panel . Carefully pull lower edge of instrument panel rearward as necessary while rolling the heater air plenum chamber from behind the instrument panel .
How do I change the heater core in my 1984 grand - fcb7eaf.gif
  1. Remove the four retaining screws from the heater core cover (18B300) and remove the heater core cover from the heater air plenum chamber assembly.

    Heater Core Removal


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    Item Part Number Description 1 390092-S2 Screw (2 Req'd) 2 18658 Heater Core Case Seal 3 18476 Heater Core 4 18570 Heater Dash Gasket 5 18471 Heater Air Plenum Chamber 6 18B300 Heater Core Cover
  1. Pull the heater core assembly from the heater air plenum chamber assembly.
Installation
  1. Carefully install heater air plenum chamber assembly into the heater air plenum chamber assembly. Visually check to ensure that core seal is properly positioned.
  1. Position the heater core cover and install the four retaining screws.
  1. Install the heater air plenum chamber assembly as outlined.

Posted on Feb 27, 2009

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