Re: how to remove the rear brake drum on a 1999 chrysler...
The star wheel is accessible after removing the elongated rubber plug on the drum housing right next to the brake bleeder screw. Use a "brake drum spoon" to rotate the star wheel one click at a time. The proper direction of rotation is the direction the star wheel does not want to go since you are turning it against the hold of the ratcheting no-back. After rotating it several clicks, jiggle and pull on the brake drum and if it doesn't slide off with a normal amount of force, rotate the star wheel several more clicks. If I recall, the star wheel only has about 25 clicks of rotation or so before even brand-new, thick shoes are backed off away from the drum a significant amount to the point that the auto adjuster has a considerable amount of slack in it (no outward pressure).
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REMOVING REAR BRAKE DRUM SUB-ASSEMBLY
1. Release the parking brake and remove the rear
If the rear brake drum cannot be removed easily,
do the following:-
2.Remove the hole rubber and insert a screwdriver
through the hole into the backing plate, and hold the
automatic adjust lever away from the adjuster.
3.Using another screwdriver, contract the brake shoe
by turning the adjuster.
4. Take out the brake drum from the flange.
5. remove the shoe hold down spring cup, shoe hold down spring, pin and front side brake shoe.
6. Remove the tension spring. Remove the shoe return spring from the rear brake shoe and remove the parking brake shoe strut set.
7. Remove the shoe holding spring cup, shoe hold spring, pin and rear brake shoe.
8. separate the parking brake cable.
9. Remove the automatic adjust lever tension spring and remove the automatic adjust lever.
10. remove the C-washer and remove the parking brake shoe lever.
NOTE: Do not use any solvent like gasoline to wash the brake parts.
Always wear safety goggles and mask before using compressed air.
Remove the dust cap from the rear hub and bearing assembly.
Remove the cotter pin, nut retainer and wave washer. Discard the old cotter pin.
Remove the rear hub and bearing assembly retainer nut and washer. Remove the rear hub and bearing assembly from the spindle.
Remove the automatic adjuster spring from the adjuster lever.
Rotate the automatic adjuster starwheel enough so both shoes move out far enough to be free of the wheel cylinder boots.
Disconnect the parking brake cable from the actuating lever. Disconnect parking brake cable one side at a time.
Remove the both lower brake shoe to anchor springs.
Remove the 2 brake shoe hold-down springs from the brake shoes.
Remove the brake shoes, upper shoe-to-shoe return spring, automatic adjuster and automatic adjuster lever from the backing plate as an assembly.
Separate the brake shoes from the automatic adjuster mechanism.
Remove the brake shoe automatic adjuster lever from the leading brake shoe.
Thoroughly clean and dry the backing plate. To prepare the backing plate, lubricate the bosses, anchor pin and parking brake actuating lever pivot surface lightly with lithium based grease.
Remove, clean and dry all parts still on the old shoes. Lubricate the starwheel shaft threads with anti-seize lubricant.
Assemble both brake shoes, the top shoe to shoe return spring, automatic adjuster and automatic adjuster lever before mounting on vehicle. Make sure the ends of the automatic adjusters are positioned above the extruded pins in the webbing of the brake shoes prior to installation.
Install the brake shoe assembly onto the brake support plate and install the hold-down springs.
Install the lower anchor springs and reconnect the parking brake cable to the park brake lever of the trailing brake shoe.
Rotate the serrated adjuster nut to remove the free-play from the adjuster assembly.
Install the automatic adjuster lever spring on the lead brake shoe assembly and the automatic adjuster lever.
Install the rear hub and bearing assembly. Install washer and retainer nut and torque to 124 ft. lbs. (168 Nm).
Install the wave washer, nut retainer and a new cotter pin onto the spindle. Install dust cap.
Adjust brake shoes so not to interfere with brake drum installation. Install the rear brake drum.
NOTE: After installing the brake drums, pump the brake pedal several times to partially adjust the brake shoes. To verify proper operation of the self-adjusting parking brake, be sure that both rear brakes are not dragging when the parking brake pedal is released.
Install the rear wheels and lug nuts. Torque the lug nuts, in a star pattern sequence, to 95 ft. lbs. (129 Nm).
Road test the vehicle. The automatic adjusters will continue brake adjustment during the road test of the vehicle.
Using a brake tool, remove the shoe return springs.
Remove the shoe guide.
Remove the hold-down springs and pins.
Remove the actuator lever and pivot.
Remove the lever return spring.
Remove the actuator link, parking brake strut, spring retaining ring.
Remove the parking brake lever and washer.
Remove the shoe assemblies.
Remove the adjuster screw and spring from the shoe assembly.
Use brake cleaning fluid to remove dirt from the brake drum. Check the drums for scoring, cracks and for out-of-round; service the drums as necessary.
Check the wheel cylinders by carefully pulling the lower edges of the wheel cylinder boots away from the cylinders. If there is excessive leakage, the inside of the cylinder will drip fluid; repair or replace as necessary.
Check the flange plate, which is located around the axle, for leakage of differential lubricant.
Lightly lubricate the parking brake cable, parking brake lever where it enters the shoe and the backing plate-to-shoe contact points. Use high temperature, waterproof, grease or special brake lube.
Install the parking brake lever into the secondary shoe with the attaching bolt, spring washer, lockwasher, and nut. It is important that the lever move freely before the shoe is attached. Move the assembly and check for proper action.
Lubricate the adjusting screw and make sure it works freely.
Connect the adjuster screw and spring to the bottom portion of both shoes. Ensure the spring does not interfere with the adjuster rotation when installed. The primary (smaller shoe pad area) to the front and secondary shoe (larger shoe pad area) to the rear of the vehicle.
Install the shoe assembly. Ensuring the shoe webs are positioned correctly against the wheel cylinder.
Install the parking brake cable.
Secure the primary shoes with the hold-down pin and spring.
Install the parking brake strut and the strut spring.
Install the actuator lever and pivot, securing the assembly with the hold-down pin and spring. Install the actuator link and spring.
Install the return springs.
Check the operation of the self-adjusting mechanism by moving the actuating lever by hand.
Remove the leading shoe holding pin and spring, and then the leading shoe.
Remove the self-adjuster and the adjuster lever.
Remove the trailing shoe holding pin and spring.
Disconnect the parking brake cable from the trailing shoe and remove the trailing shoe. Remove the parking brake lever from the trailing shoe.
Attach the parking brake lever to the trailing shoe.
Connect the parking brake cable to the parking brake lever.
Apply a thin coat of high temperature grease to the shoe contact points on the brake backing plate (locations A and C in the accompanying illustration), piston contact surface (B), and self-adjuster (D).
Fig. 1: Exploded view of the rear drum brakes — Amigo and Rodeo
Position the trailing shoe on the backing plate and install the hold-down pin, spring, and retainer. Don't stretch the return spring when fitting the shoes onto the backing plate.
Connect the upper return spring and the leading shoe to the trailing shoe and position the leading brake shoe on the backing plate.
Install the adjuster assembly and the hold-down pin, spring, and retainer.
Use a brake spring tool to install the lower return spring.
Install the self-adjuster lever and adjuster spring.
Adjust the shoe-to-drum clearance to 0.0098–0.0157 in. (0.25–0.40mm) and install the brake drum.
Check the brake drum for scoring or other wear. Machine or replace as necessary. Check the maximum brake drum diameter specification when machining.
does it have rear disc brakes or drum brakes, if disc brakes should be changed just like the front and you might have an emergency brake shoe inside the rotor that they call a halo shoe, if it is drum brakes take off the adjusting spring and the return spring remove the brake adjuster,the the brake bar then remove the brake shoe hold down spring by holding the pin from the back and pushing and turning the spring to remove from the pin, you might have to remove the the emergency brake bar from one shoe by removing the horseshoe clip from the pin on the shoe if you have problems putting it back together look at the other side that you have not torn down yet.
As you removed the brakes ,there is an adjuster on the bottom ,where the shoes go together .Is that adjusted down so to allow the drums to go on? If so some autos have a definate forward and rear shoe ,that may be looked at! Hope this helps!