Question about 1993 Mercury Villager

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How do you replace a water pump on a 1993 Mercury Villager. There does not appear to be room to gain access to the belts timing cover etc to accomplish this work....any tricks to gain access would be appreciated.

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You can do it if there is an auto zone near you they will print you out a diagram for free and what i do is go to the library and get a print out telling you what all you have to take off.

Posted on Feb 23, 2009

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1993 Mercury Villager Broken Cam Belt


When you buy a new belt you should have instructions

There is the water pump,pulleys,tensioners also to replace

You can get kits,instuctions & all in one box

You can go to YOU TUBE VIDEO & watch belt replacement

Feb 02, 2013 | 1993 Mercury Villager

1 Answer

Timing belt removal 94 mercury villager


Hi, Disconnect battery ground cable, then drain coolant. Remove accessory drive belts. Remove A/C compressor drive belt idler pulley (tensioner) bolts, then idler pulley (tensioner). Remove upper radiator hose bracket bolt. Loosen two upper radiator hose clamps, then remove upper hose and bracket. Remove coolant bypass hose between thermostat housing and intake manifold coolant outlet. Disconnect main wiring harness from upper front cover (timing belt) cover, then remove eight upper timing belt cover bolts, then the upper cover, Fig. 20. Raise and support vehicle. Remove right front wheel and tire assembly and splash shield. Use strap wrench tool No. D85L-6000-A, or equivalent, to hold water pump pulley while removing water pump pulley bolts. Remove water pump pulley from water pump. Remove crankshaft pulley. Remove five lower timing belt cover attaching bolts and the cover. Rotate crankshaft in a clockwise direction to align crankshaft and camshaft sprocket timing marks, Fig. 21. If timing belt is to be reused, mark direction of rotation. Loosen timing belt tensioner nut, then remove timing belt. CAUTION: With timing belt removed, avoid turning camshaft or crankshaft. If movement is required, exercise extreme caution to avoid valve damage caused by piston contact.
Take care

Jul 24, 2010 | 1995 Mercury Villager

1 Answer

WATER PUMP WHERE IS IT


there is no 2005 mercury villager, 2002 was last year.
Water pump is on passenger side behind timing belt cover.

go here for pictures in photo file and info in files.

http://groups.yahoo.com/group/villagerquest/

Apr 27, 2010 | 2005 Mercury Villager

1 Answer

2002 mercury villager water circulation problem, engine overheats when started. Thermostat has been replaced, but no help. Does not overheat when themostat completely removed. Could water pump be the...


Check the new thermostat by putting it in a pan of water and bringing it to a low boil. See that it opens. It is possible to get bad parts off the shelf.

Jan 15, 2010 | 2002 Mercury Villager

1 Answer

How to install 2001 mercury villager water pump


go here and see the files section for porcedures. Change timing belt at same time. You are already there. This is a one day job.

http://groups.yahoo.com/group/villagerquest/


SECTION 303-03: Engine Cooling 2001 Villager Workshop Manual
REMOVAL AND INSTALLATION Water Pump Removal
  1. Drain the engine cooling system. Refer to Cooling System Draining, Filling And Bleeding .
  1. Remove the crankshaft pulley. Refer to Section 303-01 .
  1. Remove the water pump pulley.
    1. Remove the bolts.
    1. Remove the water pump pulley.
  1. Remove the six lower timing belt cover bolts.
  1. Lower the vehicle.
  1. Remove the upper radiator hose.
    1. Remove the bolt.
    1. Release the clamps.
    1. Remove the upper radiator hose.
  1. Remove the coolant bypass hose.
    1. Release the clamps.
    1. Remove the coolant bypass hose.
  1. Remove the A/C compressor idler pulley and bracket.
    1. Remove the bolts.
    1. Remove the A/C compressor idler pulley and bracket.
  1. Position the wire harness aside.
    1. Unclip the wire harness.
    1. Position the wire harness aside.
  1. Disconnect the vacuum reservoir vacuum hose.
  1. Unclip and reposition the main wire harness.
  1. Unclip the wire harness and position aside.
  1. Position the wire harness bracket aside.
    1. Unclip the spark plug wire from the bracket.
    1. Remove the bolt.
    1. Position the wire harness bracket aside.
  1. Remove the PCV breather hoses and tube.
    1. Release the clamps.
    1. Remove the bolt.
    1. Remove the PCV breather hoses and tube.
  1. Remove the upper and lower timing belt covers.
    1. Remove the seven upper timing belt cover bolts.
    1. Remove the upper and lower timing belt covers.
  1. NOTE: Note the location of the stud upon removal.
    Remove the water pump.
    1. Remove the six bolts.
    1. Remove the water pump.
Installation
  1. NOTE: Apply a 2.0-3.0mm (0.079-0.118 inch) bead of Silicone Gasket and Sealant F7AZ-19554-EA or equivalent meeting Ford Specification WSK-M2G343-A4 to the mounting surface of the water pump.

Dec 23, 2009 | 2001 Mercury Villager

2 Answers

REPLACE TIMING BELT ON 1999 MERC VILLAGER VAN


Go to this link to another question on FIXYA.com to see my answer for how to change a timing belt on a 2001 Villager.
I have a 1993 Villager but they should be very similar.
http://www.fixya.com/cars/t1382627-timing_belt

Dec 16, 2008 | 1999 Mercury Villager

2 Answers

1993 Mercury Villager won't start


Glad I could help, sounds like your figured it out on your on,

Dec 16, 2008 | 1993 Mercury Villager

1 Answer

Timing Belt


I have used the Haynes Repair Manual for the Mercury Villager to change the timing belt on my 1993 Villager, twice. I just finished last night with the latest change. I found the Haynes manual to be very useful. This is just an overview:
1. Jack up the the van and support it on jack stands. Remove the front passenger side wheel and 2 plastic splash sheilds.
2. Remove the two radiator hoses on the passenger side of the engine.
3. Remove the pulley from the water pump (4x 10mm bolts)
4. Remove the tensioner pulley, including the bracket, for the A/C compressor. (3x 12 mm bolts)
This one can be difficult because it requires a torx head to loosen the pulley and it's a very tight fit to get a torx in there. I ended up taking the torx head out of the socket then turning it with a 10mm wrench.
5. Remove all 3 drive belts.
6. Remove the crankshaft pulley. (1-1/16" bolt) You will need a good strap wrench to keep the pulley from turning or an impact to remove this bolt. You may be able to remove the pulley just by bumping it with a mallet, but you may need a gear puller.
7. Remove the timing belt cover, it has an upper and lower half and is held in place by several 8mm screws.
8. You will find that the timing belt pulleys on the both cam shafts and the crank shaft have a white paint mark on one tooth. Make sure the marks on the two cam shaft pulleys are in line with a "bump" mark on the back plate of the belt cover. The bump mark for the front cam is located at about the 2 o'clock position and the one for the rear cam is at about the 10 o'clock position. You will need a mirror and flashlight to see this one.
The crankshaft pulley mark lines up with a notch in the oil pan (I think it's the oil pan where the notch is, but you will see it at near the 6 o'clock postion.
9. My new timing belt was a DAYCO and it came with a good instruction sheet. The new belt has an arrow that should point AWAY from the engine. There are also 3 lines on the new belt that will line up with the lines on the timing belt pulleys.
10. The belt tension should be adjusted so that you get about 0.5" - 0.6" of deflection at the center between the two cam shafts.
Note: I recommend replacing both the tensioning pulley and water pump while you are in there.
A water pump is about $32 and the tensioning pulley is about $35 but it's money well spent.
I did NOT replace the tensioner pulley the last time I changed the timing belt, and that is what failed this time. I could have saved myself a lot of work if I had replaced the pulley the first time.

Hope this helps. I'd still buy the HAYNES manual.

Dec 15, 2008 | 2001 Mercury Villager

1 Answer

1995 Mercury Villager Coolant crossover tube leaking


not likely. You may have to remove the upper intake manifold for access.

go to site for picture of heater hose diagram
http://autos.groups.yahoo.com/group/villagerquest/

Oct 19, 2008 | 1995 Mercury Villager

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