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Ignition Lock Cylinder
REMOVAL & INSTALLATION
NOTE: On 1974-76 models, equipped with A.C.R.S. perform the special procedure for removing the air cushion module from the steering wheel if necessary, prior to removing the lock cylinder. Standard Steering Column
Remove the steering wheel.
Remove the lockplate cover assembly.
After compressing the lockplate spring, remove the snapring from the groove in the shaft.
CAUTION When the snapring is removed do not allow the shaft to slide out the bottom of the column.
Remove the lockplate, then slide the turn signal cam and the upper bearing preload spring off the upper steering shaft.
Remove the thrust washer from the shaft.
Remove the hazard warning switch from the column along with the turn signal lever.
Use the following procedure if the car is equipped with cruise control.
Attach a piece of stiff wire to the connector on the cruise control switch harness.
Gently pull the harness up and out of the column.
Remove the turn signal switch mounting screws.
Slide the switch connector out of the bracket on the steering column.
After freeing the switch wiring protector from its mounting, pull the turn signal switch straight up and remove the switch, switch harness and the connector from the column.
Turn the ignition switch to ON or RUN, then insert a small drift pin into the slot next to the switch mounting screw boss. Push the lock cylinder tab and remove the lock cylinder.
Installation is the reverse of the removal procedure.
Fig. 1: Ignition lock removal - standard column
If it is an auto trans with column shift, that switch is on the steering column, above the brake pedal, close to the floorboard. Might need to lower the upper end of the steering column where it bolts under the dash to get to it.
You posted in the fre section...no need for the dollar but I'll take a cold Corona and lime!
Here ya go....
Removal & Installataion
Make sure the switch is in the OFF position.
Remove the Steering Wheel as outlined in this section.
Remove the instrument panel trim cover.
Insert a screwdriver into the lockplate cover slot and pry out the cover. Remove the lockplate. A special tool is available to do this. The tool is an inverted U-shape, with a hole for the shaft. The shaft nut is used to force it down. Pry the wire snap ring out of the shaft groove. Discard the snap ring.
Remove the tool and lift the lockplate off the shaft.
Remove the turn signal lever screw and lever.
Press the hazard button inward and unscrew it.
Remove the switch retaining screws. Pull the switch connector out of the mast jacket and feed the switch connector through the column support bracket.
Position the turn signal lever and shifter housing in the downward, or "low" position and pull downward on the lower end of the column using a pliers on the tab provided. Remove the wire protector.
Remove the switch mounting screws. Remove the switch by pulling it straight up while guiding the wiring harness cover through the column.
Install the replacement switch by working the connector and cover down through the housing and under the bracket.
Install the switch mounting screws and the connector on the mast jacket bracket. Install the column-to-dash trim plate.
Install the flasher knob and the turn signal lever.
With the turn signal lever in neutral and the flasher knob out, slide the thrust washer, upper bearing preload spring, and canceling cam into the shaft.
Position the lockplate on the shaft and press it down until a new snap ring can be inserted in the shaft groove.
Install the cover and the steering wheel.
Retaining ring removal
Pliers may be used to remove the turn signal wire protector
Removing the turn signal switch
Install the lockplate and the retaining ring using the tool illustrated (or its equivalent)
Removal & Installation
This is an extremely difficult and lengthy procedure. You must remove the steering column from the vehicle and disassemble major portions of it. Because the column is collapsible in an accident, it is necessary that it be handled with care to avoid distortion of major parts. It must not be dropped, hammered on or even leaned on, or vitally important parts may deform. The procedure for replacing the ignition switch on tilt type columns is not included here because it involves substantial additional work and the use of several expensive special tools. Unless you are rather experienced, we recommend that the job be left to a competent professional mechanic.
Disconnect the negative battery cable. Remove the clamp bolt from the steering coupling at the lower end of the steering column shaft (located near the steering box, under the hood).
Disconnect the shift linkage from the shift tube lever at the lower end of the column.
Remove the steering wheel with a puller, as described above.
Remove the left sound insulator and lower column cover.
Remove the trim cap or lower trim panel from the instrument panel, depending on equipment.
Remove the steering column cover and toe-pan attaching screws. Remove the shift indicator needle from the shift bowl.
Securely support the column in position and remove the two nuts attaching the column to the underside of the instrument panel.
Lower the column carefully, being careful to retain any spacers that may have been used in order. Disconnect the wiring. Then, carefully remove the column from the inside of the vehicle.
Begin disassembling the column, removing the lock plate, canceling cam, and turn signal switch. See the "Turn Signal" Removal & Installation procedure above.
Remove the ignition lock and key warning switch as described below.
Remove the spring and bolt assembly, and the associated thrust washer. Then, remove the rack preload spring, switch rack, and actuator assembly.
Remove the upper shift lever spring. Then, remove the gear shift lever bowl.
Remove the shift bowl shroud and bowl lower bearing.
Unhook and remove the dimmer switch actuating rod. Remove the attaching nut and remove the dimmer switch.
Remove the attaching screw and stud and remove the ignition switch, disassembling the actuating rod from the hole in the sliding actuator.
Replacing the ignition switch
Move the ignition switch sliding actuator all the way to the left (ACC) position. Then, move it two detents (OFF-UNLOCK) position to the right.
Then, position the actuating rod hole in the sliding actuator, and install the ignition switch, stud, and mounting screw.
Install the dimmer switch with its attaching nut tightened only loosely. Then, depress the switch slightly until you can insert a 3/32 in. drill through the hole in the switch housing and slider. Force the switch upward to remove any lash and tighten the mounting screw with the switch in this position.
Put the shifter in NEUTRAL and install the shift lever.
Install the shift bowl shroud and bowl lower bearing.
Install the rack preload spring, switch rack, and actuator assembly. Install the spring and bolt assembly, and the associated thrust washer.
Install the ignition lock and key warning switch as described below.
Reinstall the column into the vehicle. Make sure when assembling the lower and upper dash covers that they can slide on the column. If the bracket which mounts the column to the dash has been removed, install the bolts in this order:
Tighten the bolts just snug to avoid distorting the column.
Install the switch connector to the ignition switch. Then, position the column in the body and support it there. Install the lockwashers and nuts for the coupling and tighten them. Then, loosely assemble the nuts fastening the mounting bracket for the column to the lower side of the instrument panel.
Position the lower cover to the firewall and ensure that the cover is lined up by starting the left lower screw. Then, install and tighten the right lower screw. Then, tighten the left lower screw. Finally, install and tighten the two screws that fit into the top of the cover.
Tighten first the screw for the left side of the cover clamp; then tighten the screw for the right side of the cover clamp. Finally, install and tighten the remaining cover screws.
Finally, tighten the nuts fastening the column to the underside of the dash. Reinstall the bolt for the steering coupling clamp.
Install the lock plate, canceling cam, and turn signal switch. See the "Turn Signal" Removal & Installation procedure in this section.
Connect the wiring.
Securely support the column in position and install the two nuts attaching the column to the underside of the instrument panel.
Install the shift indicator needle from the shift bowl. Install the steering column cover and toe-pan attaching screws.
Install the trim cap or lower trim panel to the instrument panel, depending on equipment.
Install the left sound insulator and lower column cover.
Install the steering wheel, as described above.
Connect the shift linkage to the shift tube lever at the lower end of the column.
Install the clamp bolt to the steering coupling at the lower end of the steering column shaft (located near the steering box, under the hood).
Connect the negative battery cable and check all column operations for free movement and smooth operation.
Yes there are Pitman shaft over-center preload and worm thrust bearing preload.There are special procedures and tools needed for both of these and the steering gear needs to be out of vehicle and drained.Hope this helps.
If equipped with an air bag, disable the system as outlined in
of this repair guide.
If not done already, disconnect the negative battery cable.
Remove the steering wheel, as outlined earlier in this section.
Remove the shaft lock cover.
Remove the shaft lock retaining ring using a suitable lock plate
compressor tool to press down the shaft lock. Dispose of the ring.
Remove the shaft lock.
Remove the turn signal canceling cam assembly.
Remove the upper bearing spring.
Remove the thrust washer.
Move the turn signal lever up, into the "right turn" position.
Remove the multi-function lever.
Remove the turn signal switch arm retaining screw.
Remove the turn signal switch screws and let the switch hang freely.
Remove the key from the lock cylinder set.
Remove the buzzer switch assembly.
Reinsert the key in the lock cylinder.
Turn the key to the LOCK position.
Remove the lock retaining screw and remove the lock cylinder.
If equipped with cruise control, remove the housing cover end
cap, unplug the cruise control connector and gently pull through the
shroud, bowl, and steering column housing assembly.
Remove the washer head screw, the hex nut and dimmer switch.
Remove the mounting stud and ignition switch.
If equipped with cruise control, gently pull the connector
through the steering column housing assembly, bowl and shroud and
connect the plug.
Install the housing cover end cap and screw and tighten to 17 inch lbs. (1.9 Nm).
Install the ignition switch and mounting stud and tighten the
stud to 35 inch lbs. (4.0 Nm). Adjust the ignition switch by moving the
switch slider to the extreme left position and then move the slider 1
detent to the right (off lock).
See Figure 1
Fig. Fig. 1: Ignition switch adjustment procedure
Install the dimmer switch hex nut, screw, and tighten to 35 inch lbs. (4.0 Nm). Adjust the dimmer switch.
To adjust the dimmer switch, depress the switch slightly to allow insertion of a
in. drill bit into the hole above the actuator rod. Force the switch upward then tighten the screw.
See Figure 2
Fig. Fig. 2: Dimmer switch adjustment procedure
Install the switch using the original screws. Use of screws that
are too long could prevent the column from collapsing on impact.
Install the lock cylinder and retaining screws and tighten to 40 inch lbs. (4.5 Nm).
Turn the key to the RUN position.
Install the buzzer switch assembly.
Install the turn signal switch and retaining screws and tighten to 31 inch lbs. (3.5 Nm).
Install the wire protector shield.
Install the turn signal switch arm and retaining screw and tighten to 29 inch lbs. (2.3 Nm).
Install the hazard knob assembly.
Install the multi-function lever.
Install the thrust washer and upper bearing spring.
Lubricate with synthetic grease and install the turn signal canceling cam assembly.
Install the shaft lock.
Install a new shaft lock retaining ring. Align it to the block
tooth on the shaft, using a lock plate compressor tool to press down
the shaft lock.
Install the shaft lock cover.
Install the steering wheel, as outlined earlier in this section.
Connect the negative battery cable. If equipped, enable the air bag system as outlined in
of this repair guide.
here are the instruction the first set are the instruction on how to remove the turn signal switch as you will need them to remove the ignition
Removal & Installataion of turn signal switch
Disconnect the negative battery cable.
Remove the steering wheel.
the anti-theft cover retaining screws on 1976 models and lift the cover
from the steering column. It is not necessary to completely remove
Depress the lockplate and
pry the round wire snapring from the steering shaft groove. A lockplate
compressor tool is available for compressing the lockplate.
Remove the lockplate, directional signal canceling cam, upper bearing preload spring, and thrust washer from the steering shaft.
Move the directional signal actuating lever to the right turn position and remove the lever.
Depress the hazard warning light switch and remove the button by turning it counterclockwise.
Remove the directional signal wiring harness connector block from its mounting bracket on the right side of the lower column.
vehicles equipped with an automatic transmission, use a stiff wire,
such as a paper clip, to depress the lock tab which retains the shift
quadrant light wire in the connector block.
Remove the directional signal switch retaining screws and pull the switch and wiring harness from the steering column.
the wiring harness of the new switch into position and carefully align
the switch assembly. make sure that the actuating lever pivot is
correctly aligned and seated in the upper housing pivot boss prior to
installing the retaining screws.
Install the directional signal lever and actuate the directional signal switch to assure correct operation.
Place the thrust washer, spring, and directional signal canceling cam on the upper end of the steering shaft.
the lockplate splines with the steering shaft splines and place the
lockplate in position with the directional signal canceling cam shaft
protruding through the dogleg opening in the lockplate.
Install the snapring.
Install the anti-theft cover.
Install the steering wheel and connect the negative battery cable.
Check the operation of the turn signal switch.
Removal & Installation of ignition lock switch
Disconnect the battery ground cable.
the turn signal switch as described earlier in this section. You don't
have to remove the switch completely, just set it aside.
Insert the key. Position the key as follows.
1976-83: With manual transmission, put it in the ON position; with automatic, put it in OFF/LOCK.
1984-86: Two detent positions, clockwise, beyond OFF/LOCK.
Working through the slot next to the turn signal switch mounting boss, use a thin screwdriver to release the lock cylinder.
install, insert the key in the new lock cylinder. Hold the sleeve and
turn the key clockwise until it stops. Align the cylinder retaining tab
with the housing slot and insert the cylinder. Push the cylinder in,
rotate to engage, then push in until the retaining tab engages the
STEP BY STEP Please Remember to Rate Me Thank You RejakWilson
WARNING: On vehicles equipped with Airbags, disable airbag system prior to performing service procedures.
Disconnect battery ground cable.
Remove steering wheel as outlined under STEERING WHEEL procedure.
Using a screwdriver, pry cover from housing.
Using lock plate compressing No. J-23653 or equivalent, compress lock plate, and pry snap ring from groove on shaft, Fig. 5. Slowly release lock plate compressing tool, then remove tool and lock plate from shaft end.
Slide canceling cam and upper bearing preload spring from end of shaft.
Remove turn signal (multi-function) lever.
Remove hazard warning knob retaining screw, button, spring and knob.
Remove pivot arm.
Wrap upper part of electrical connector with tape to prevent snagging of wires during switch removal.
Remove switch retaining screws and pull switch up from column, guiding wire harness through column.
Remove buzzer switch and spring clip. On 1990-92 models, ignition key must be removed from lock to remove buzzer switch. On 1991-92 models, switch and spring clip are one assembly.
Turn lock cylinder to Run position on 1989 models or Lock position on 1990-92 models, then remove lock cylinder retaining screw and the lock cylinder.
To install, rotate lock cylinder to the stop while holding housing. Align cylinder key with keyway in housing, then push lock cylinder into housing until fully seated. Lock cylinder must be in Run position to install buzzer switch.
Install lock cylinder retaining screw, then the buzzer switch, turn signal switch and steering wheel.
This is the most common problem with this type of steering column and
it becomes loose by using the steering wheel to get in and out of the
car. The answer here is general and there will be some slight
differences as it pertains to your car.
I have been asked where to get a good blow up drawing of the column and
the problem is that even the service manuals don't tell you all you
need to know.
You will need to purchase or rent at a parts store a steering wheel
puller. A lock plate compression tool and a pivot pin removal tool.
I don't know of a good blow up. Commonly factory service manuals will
have you take apart things that are not supposed to come apart. The
bearings are most likely not the problem but the 4 yoke bolts are. They
commonly come loose by grabbing the steering wheel to get in.
Remove the horn pad (7 mm or 9/32 either will work on the back of the
steering wheel. Push downward on cancel cam tower and turn counter
clockwise. The horn wire is now disconnected. Remove 13/16 steering
wheel nut. Index marks may be hard to see. Take a screwdriver and put
on upper shaft and tap. Put adjoining mark on wheel if these factory
marks can't be seen. It is for reassembly and so that the steering
wheel is put on the way it was taken off. Never use a hammer on the
upper shaft to remove steering wheel!Install puller using 2(2) 5/16x 16
x 3 bolts. Draw the wheel off. Install rented lock plate removal tool.
Note the position for reassembly. Compress lock plate down and remove
snap ring by holding one side with a flat blade screwdriver. Insert an
ice pick awl at the ring opening and bring upward. Remove lock plate.
Take note for reassembly that lock plate only fits one way om the
splines. There is a matching broach (Tooth missing on lock plate and
spline missing on shaft. Pull off cancel cam and upper shaft spring.
Take a small Phillips and push in on the 4 way flasher and unscrew.
Hold together while unscrewing so it does not fall apart on you. Take a
Phillips and remove the turn signal screws and the turn signal pivot.
Pay attention to how this pivot slides in the groove of the wiper
Here comes the fun part____
Remove the screws from the panel under the steering column.--- The
shift bowl is located where you shift the transmission. Below the bowl
leading under the dash is the lower shift bowl shroud. On the passenger
side of the shift bowl under the dash will be a clip and string. Remove
the clip by pulling it off the lower bowl shroud. You are doing this so
you don't wreck the PRNDL.
Under the dash remove the (2) 9/16 nuts that hold the steering column
bracket on. Remove the (4)1/2" bolts that hold the bracket to the
column. Underneath the dash on the passenger side of the steering
column will be a plastic sleeve holding the wiring. Pull away from
column and the downward. Don't worry about the gray thin shroud. That's
just for the cruise wire which when putting back together can be
installed in the main black plastic shroud.
Push upward on turn signal wiring from its column bracket. You may no
have to disconnect any wiring. Go back to top of steering column.
Remove (3) #2 Phillips screws. Make sure keys are not in ignition lock.
Take hook tool and grab edge of key buzzer and pull upward. Steel
retainer spring will fall out for key buzzer when you remove upper
cover. Watch for it. Its about an inch long, doubled up piece of black
spring steel. Set to side when you get that far. Next remove the
ignition lock cylinder by inserting a screwdriver into the clip at the
rear of the lock inside the steering column. Pull lock out. Pull upper
cover upward and let hang by wiring. You will find at the tilt lever
there is another part to the upper cover. Look for a piece of white
plastic with a circular end that slides on the inside of the cover
(left side). This is called the high beam actuator. Leave the tilt
lever and end cap attached. Tilt the bearing housing to full upward
tilt. Insert a Phillips into the square hole in the tilt spring
retainer cap. Push down and turn counter clockwise. Grab spring and
retainer and remove.
Insert pivot pin tool on passenger side of column. Now, once you have
screwed the tool into the pivot pin, do not over tighten. Hold the
screw head with 3/8 wrench. Use ½ open end to draw nut down. If it
seems like the pin is seized tilt the column up and down a couple of
times. Usually there is not a problem, but trust me, you don't want to
break the puller off in the pivot pin. Repeat on left side. Hold your
foot on the brake. Pull on tilt lever while with tilting in upward
position, go a little left and remove housing. The ignition actuator
rod will become disconnected with the rack. The rack has a loop on one
end and teeth on the other. Set it to the side. Do not let the upper
shaft fall downward. It could fall off or the little shaft inside could
fall out. You will see (4) inverted torx bolts. Some people will remove
one at a time and install locktite. I have never done this and have
never had one come back. Its up to you. If you intend to use the
steering wheel for getting in and out of the car you may want to use
Now, you do not need a special socket here. Use a ¼ nut driver with
both hands and tighten. Then use a vice grips, wrench, whatever you can
to tighten these bolts. They are tight enough when the socket starts to
slip. Do not tighten any tighter than this. To install the rack insert
a screwdriver into the slot of the geared sector on the left side of
the bearing housing. Rotate sector far enough where you can slide the
rack in. You need to line up the big tooth in the sector to the big
tooth opening in the rack. Once this is done pull the spring towards
you either with your fingers or needle nose and insert spring into slot
on sector. Take the ignition actuator rod on the left side of the
column and pull until dash lights come on. Make sure it is set into the
groove. Grab the bearing housing with both hands. As you are getting
close to the steering column you need to take the loop from the rack
and put it over the end of the ignition actuator rod. The high beam
actuator rod that is bent outward goes through the big hole on the left
and let it just hang. Once looped around pull on tilt lever and install
bearing housing slightly tilting up and down once attached. Insert
pivot pin. Insert other pivot pin. Insert bearing race, retainer and
spring on upper shaft. Hold the spring downward with one hand and tilt
the column up and down with other hand. This helps center the race and
it also checks the tilt. Next, take a needle nose and turn lock shaft
on right side of bearing housing. Engine should start. Put shaft in
lock position. Hold the spring on the upper shaft while tapping on
pivot pins till flush. Put in full upper tilt and install tilt spring.
Push downward and push cap with screwdriver downward and turn clock
wise till seated.
Under dash on driver's side of column you will see high beam switch.
The rod fits in the center of this switch. Back at the column to make
sure the high beams work, push on the rod. You will hear a clicking.
Take the high beam actuator and insert it into the groove in the cover.
Make sure circular end is facing towards the lever. You need to slide
this actuator all the way forward. When looking down the rounded end
should be facing downward towards the floor. You will see where this
cover rests on the bearing housing. Hold cover up against housing by
the tilt lever. With the other hand insert the upper cover back on the
column. As you are doing all this pull on the wiring from under column.
Line up lock pin in cover. Take an awl to line up high beam actuator
with cover. Cover will lie down on column once lined up. Hold cover
downward and pull back towards you the turn signal lever to make sure
high beam switch works. Pull wires at bottom of column gently accept
for turn signal. Inert three # 50 torx. Insert ignition lock cylinder
and retaining screw. Take awl and push button up from lock cylinder
from key buzzer hole. Insert key buzzer spring to key buzzer. Squeeze
and insert into hole and push down. Install turn signal switch and pull
wires at bottom of column gently where turn signal switch lines up.
Insert three screws. Line up ball from turn signal pivot into wiper
switch groove, line up with t/s hole and insert screw. This screw has a
Install 4 way flasher. Install cancel cam as you marked it for
disassembly. Install lock plate. Wheel has to be lined up with the
index marks. Install. Insert horn wire into cancel cam tower and press
down on cap and turn clockwise. Install horn pad. Under dash install
plastic wiring shroud. Reinstall t/s connector on column. Install
bracket. Attach steering column to dash. Hold the brake. Put trans in
neutral. Pull on string and install clip so PRNDL says neutral. Put
trans in PARK. Start engine. Check PRNDL when putting in drive. You may
have to adjust clip's position to get this lined up. Install lower