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Over heating hi i have a 1997 vw sharan 1.9 tdi when i go above 68mph the car over heats but if i keep it at just below 60 it stays cool could you help solve my over heating problem
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In addition to the 4 primary glow plugs, the cooling system also has 3 Coolant Glow Plugs to help provide extra heat to the cooling system in order to warm-up the vehicle's interior more quickly, and enhance overall engine warm-up time. (Example - Some Mercedes diesel engines use electrical heaters in the cabin because their engine is so thermally efficient.) Likewise, this auxiliary source of heat from the 3 Coolant Glow Plugs is necessary because of the VW 1.9 TDI engines outstanding efficiency, which wastes very little heat.
The 3 Auxiliary Coolant Glow Plugs are located at the end of the aluminum cylinder head (in a protruding flange) directly below the vacuum (brake booster) pump, which also connects to a coolant hose. The 3 Auxiliary Coolant Glow Plugs use two (underhood) relays which are monitored and controlled by the ECU. During a cold start, the vehicle's interior temperature selector switch helps the ECU choose one of three modes depending on the amount of heat required to warm-up the coolant.
For example, Coolant Glow Plug #1 can be selected to operate all by itself, or #2 and #3 can operate together as a two-some, or lastly, all three glow plugs can form a triple source of heat for maximum enhancement of engine warm-up time.
After the engine is completely warmed up and the thermostat is open, the Coolant Glow Plugs normally shut-off and remain off unless the (thermally efficent) engine cools down sufficiently to have the computer signal them to come back on to keep the engine and cabin air warm. Extensive idling times at stop lights or in the driveway are scenarios where these glow plugs are most likely to recycle on and off.
In conclusion, the period of Preglow and Afterglow is determined by the engine's coolant temperature (during a cold or hot start), which helps the ECU select a predetermined time-cycle for the combustion chamber and / or Auxiliary Coolant Glow Plugs to follow.
Finally, one myth that needs to be immediately debunked, is the belief that the TDI's advanced Glow Plug System is linked to the opening of the driver's side door, which is false! It is also noteworthy to mention that some earlier VW diesel glow plug systems were operated in this manner, but not so with the advanced VW Jetta 1.9 TDI engine.
First time you might check the thermostat operating.
Heed of antifreeze coolant temperature!!! The thermostat location for 2001 VW Sharan 1.9 TDI is on back of the alternator at the bottom side of the bracket.
IMPORTANT NOTE: It is NOT necessary to replace the alternator if you want to change the thermostat !!!
Thermostat checking: 1. Cold engine. Start up the engine and watch of the water temp indicator. After first value 60 Celsius Degree you still warm up the engine until the lifter (pointer) reach 80 C deg. (second mark after 60 C deg.). At this time you let engine running at idle speed and check with your hand the thermostat plastic housing and hose temperature in bottom left side of the engine. Heed of alternator driving belt and ventilator fan !!! 2. If the thermostat is good the hose must be cold until the water temp indicator reach almost 90 C deg. 3. The thermostat opening temperature is 87 C deg. 4. If the hose is already warm the thermostat is out of order.
Thermostat location, Part number: 044121113, in german - "Kuehlregle" (Price around $25):
Important note: Always replace the thermostat seal, position 7 in the above picture.
In addition to the 4 primary glow plugs, the cooling system also has 3 Coolant Glow Plugs to help provide extra heat to the cooling system in order to warm-up the vehicle's interior more quickly, and enhance overall engine warm-up time. (Example - Some Mercedes diesel engines use electrical heaters in the cabin because their engine is so thermally efficient.) Likewise, this auxiliary source of heat from the 3 Coolant Glow Plugs is necessary because of the VW 1.9 TDI engines outstanding efficiency, which wastes very little heat.
The 3 Auxiliary Coolant Glow Plugs are located at the end of the aluminum cylinder head (in a protruding flange) directly below the vacuum (brake booster) pump, which also connects to a coolant hose.
The 3 Auxiliary Coolant Glow Plugs use two (underhood) relays which are monitored and controlled by the ECU. During a cold start, the vehicle's interior temperature selector switch helps the ECU choose one of three modes depending on the amount of heat required to warm-up the coolant.
For example, Coolant Glow Plug #1 can be selected to operate all by itself, or #2 and #3 can operate together as a two-some, or lastly, all three glow plugs can form a triple source of heat for maximum enhancement of engine warm-up time.
After the engine is completely warmed up and the thermostat is open, the Coolant Glow Plugs normally shut-off and remain off unless the (thermally efficent) engine cools down sufficiently to have the computer signal them to come back on to keep the engine and cabin air warm. Extensive idling times at stop lights or in the driveway are scenarios where these glow plugs are most likely to recycle on and off.
In conclusion, the period of Preglow and Afterglow is determined by the engine's coolant temperature (during a cold or hot start), which helps the ECU select a predetermined time-cycle for the combustion chamber and / or Auxiliary Coolant Glow Plugs to follow.
Finally, one myth that needs to be immediately debunked, is the belief that the TDI's advanced Glow Plug System is linked to the opening of the driver's side door, which is false! It is also noteworthy to mention that some earlier VW diesel glow plug systems were operated in this manner, but not so with the advanced VW Jetta 1.9 TDI engine.
In addition to the 4 primary glow plugs, the cooling system also has 3 Coolant Glow Plugs to help provide extra heat to the cooling system in order to warm-up the vehicle's interior more quickly, and enhance overall engine warm-up time. (Example - Some Mercedes diesel engines use electrical heaters in the cabin because their engine is so thermally efficient.) Likewise, this auxiliary source of heat from the 3 Coolant Glow Plugs is necessary because of the VW 1.9 TDI engines outstanding efficiency, which wastes very little heat.
The 3 Auxiliary Coolant Glow Plugs are located at the end of the aluminum cylinder head (in a protruding flange) directly below the vacuum (brake booster) pump, which also connects to a coolant hose.
The 3 Auxiliary Coolant Glow Plugs use two (underhood) relays which are monitored and controlled by the ECU. During a cold start, the vehicle's interior temperature selector switch helps the ECU choose one of three modes depending on the amount of heat required to warm-up the coolant.
For example, Coolant Glow Plug #1 can be selected to operate all by itself, or #2 and #3 can operate together as a two-some, or lastly, all three glow plugs can form a triple source of heat for maximum enhancement of engine warm-up time.
After the engine is completely warmed up and the thermostat is open, the Coolant Glow Plugs normally shut-off and remain off unless the (thermally efficent) engine cools down sufficiently to have the computer signal them to come back on to keep the engine and cabin air warm. Extensive idling times at stop lights or in the driveway are scenarios where these glow plugs are most likely to recycle on and off.
In conclusion, the period of Preglow and Afterglow is determined by the engine's coolant temperature (during a cold or hot start), which helps the ECU select a predetermined time-cycle for the combustion chamber and / or Auxiliary Coolant Glow Plugs to follow.
Finally, one myth that needs to be immediately debunked, is the belief that the TDI's advanced Glow Plug System is linked to the opening of the driver's side door, which is false! It is also noteworthy to mention that some earlier VW diesel glow plug systems were operated in this manner, but not so with the advanced VW Jetta 1.9 TDI engine.
Does it have an automatic transmission? If so it's common on these to have poor connections on the multipin plug going to the transmission which can cause these symptoms!
over heating
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