Question about 1994 Chrysler Concorde

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Power steering pump pulley removal

Hey, I have a 1994 Chrysler Concorde with a 3.3 motor, I need to remove the pwr steering pump pulley (it broke in half!).... can anyone give me quick instructions on how to do this?

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  • John Aman
    John Aman Mar 04, 2009

    Thanks penomik, the puller was exactly as you described it - and if I hadn't have known, the guy would have given me the wrong puller! I did the job with the pump on the car. With limited access, getting the puller together was a pain, and getting the pulley off the shaft was pretty tough going at first, but after that it was just a matter of patience and time. First time I've tried this, and it was a success!



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Go to your local auto parts retailer and buy or rent a power steering pulley puller. They usually run about $39 to do either, but since you probably will not use it much, why add another dusty tool to your box? If you rent it, the $39 is usually just a fully refundable security deposit, so you basically get to use it for free. Most of the pullers usually consist of a two section fixture that slips over the hub of the pulley, then a nut and a long shaft bolt are threaded through, and a sleeve goes over the assembly. You then turn the nut to back off the pulley. The kit should also include the installation tool, which consists of a bolt that you thread into the shaft of the pump and a nut and washer that you turn to slowly press the pulley on to the shaft. It is easier to do this job with the pump out of the car, with the pump clamped on your bench, but can be done with the pump on the car. Just be prepared to lose some skin and blood if you are not wearing gloves. The pulley is made of phenolic resin, formerly known as bakelite, and will break or chip easily, so be careful. Although the temptation will be strong to whack it with a hammer, don't give in. You can easily damage the new pulley and the pump itself.

Posted on Feb 13, 2009

  • Fahr Quad Mar 04, 2009

    Glad I could help. --Pete



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  3. Remove air cleaner housing and inlet tube to throttle body.
  4. Remove serpentine drive belt.
  5. Remove hose clamp, then supply hose from pump.
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Now toremove power streeing pump


See Figures 2, 3 and 4
  1. Position a fluid catch pan under the power steering pump.
  2. Disconnect the feed and return hoses from the power steering pump, then drain the excess fluid into the catch pan.

On models equipped with a remote fluid reservoir, disconnect and plug the hose(s) in order to prevent system contamination or excessive fluid loss.
  1. Remove the drive belt from the pulley.
  2. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump.

When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.

0900c15280250684.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 2: Installing the pilot bolt

0900c15280250685.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 3: Removing the power steering pump pulley

0900c15280250686.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 4: Installing the power steering pump pulley
  1. On most models, it may be necessary to unplug the electrical connection from the A/C compressor, unfasten the compressor mounting bolts and set the compressor to one side without disconnecting the lines.
  2. If equipped, unfasten the power steering filler tube bolt and remove the filler tube.
  3. Remove the rear brace retainers and the brace.
  4. Remove the power steering pump-to-bracket bolts and then remove the pump from the vehicle.

To install:
  1. Position the pump to the vehicle and secure using the front retaining bolts to 22 ft. lbs. (30 Nm) 2.2L engines. (50 Nm). On 4.3L engines tighten the bolts to 37 ft. lbs. (50 Nm).
  2. If equipped, install the rear brace and tighten the retainers to 22 ft. lbs. (30 Nm) on 1994-98 2.2L engines. On 1999 2.2L engines, tighten the brace retainers to 37 ft. lbs. On 1994 4.3L models tighten the retainers to 24 ft. lbs. (33 Nm). On 1995-99 4.3L models, tighten the retainers to 31 ft. lbs. (41 Nm).
  3. If removed, install the A/C compressor.
  4. If removed, install the filler tube and its retainer. Tighten the retainer to 15 ft. lbs. (20 Nm).
  5. Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end.

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The power steering pump bolts all seem to have vibrated out, the unit came free and i can just move it around, the pulley moves freely, everything else seems to work ok

I don't have chrysler producs. I'll post 3.8L V6 Ford Windstar for reference. You'll get some idea.

  1. Using a 15mm socket or wrench on bolt attaching drive belt tensioner pulley. Rotate drive belt tensioner (6B209) clockwise to remove drive belt from pulleys.

    3.8L Engine

Item Part Number Description 1 10300 Generator 2 3A674 Power Steering Pump 3 19703 A/C Compressor 4 6B217 Drive Belt Tensioner Pulley 5 6312 Crankshaft Pulley 6 8501 Water Pump 7 6B209 Drive Belt Tensioner 8 8620 Drive Belt
  1. Install drive belt over all pulleys (except drive belt tensioner ).
  1. Rotate drive belt tensioner as described under Removal and install drive belt over drive belt tensioner pulley. Ensure that all V-grooves make proper contact with pulleys
Another example
Pulley, Power Steering Pump CII
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Steering Pump Pulley Remover T69L-10300-B Steering Pump Pulley Replacer T65P-3A733-C
  1. Drain as much fluid as possible from the power steering pump (3A674) through the power steering oil reservoir (3A697) neck.
  1. Install Steering Pump Pulley Remover T69L-10300-B on the power steering pump pulley (3A733) , and place the tool and power steering pump in a vise by gripping the small hex-head of the tool.
  1. Hold the power steering pump , and rotate the tool nut counterclockwise to remove the power steering pump pulley . Do not apply in and out pressure on the power steering pump shaft. Pressure will damage the internal thrust areas.

ssw~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal thrust areas.
  1. Place the power steering pump pulley on the power steering pump shaft, and install Steering Pump Pulley Replacer T65P-3A733-C. The small diameter threads on the tool should be fully engaged in the power steering pump shaft.
  1. Hold the power steering pump , and rotate the tool nut clockwise to install the power steering pump pulley on the shaft. The power steering pump pulley face must be flush within 0.25mm (0.010 inch) of the end of the power steering pump shaft.
  1. Remove the tool.
  1. Fill the power steering oil reservoir to the COLD FILL line.
Steering Pump, Power Removal
  1. Disconnect battery ground cable (14301) .
  1. Remove accessory drive belt (8620) .
  1. Raise vehicle on hoist. Refer to Section 00-02 .
  1. Remove right front wheel (1007) and tire assembly.
  1. Remove power steering pump pulley (3A733) .
  1. Position drain pan. Remove power steering pressure hose (3A719) and power steering return hose (3A713) from power steering pump (3A674) .
  1. Remove four power steering pump retaining bolts (three in front, one in rear) and remove power steering pump .
  1. Position power steering pump and install retaining bolts. Tighten retaining bolts to 41-54 Nm (30-40 lb-ft).
  1. Install power steering pressure hose and power steering return hose to power steering pump . Remove drain pan.
  1. Press on power steering pump pulley as outlined in this section.
  1. Install right front wheel and tire assembly. Tighten lug nuts (1012) to 115-142 Nm (85-105 lb-ft).
  1. Lower vehicle.
  1. Install drive belt to power steering pump pulley .
  1. Connect battery ground cable .
  1. Fill power steering oil reservoir (3A697) to proper level. Refer to Section 11-00 .

    Power Steering Pump and Bracket, 3.8L

Item Part Number Description 1 N607528-S2 Screw, M6-1 x 16 2 8509 Water Pump Pulley 3 W804804-S2 Screw, M8-1.25 x 35 4 N806214-S2 Bolt, M12 5 W606691-S36B Screw, M8-1.25 x 35 6 10B315 Generator Brace 7 N621939-S36B Nut, M8-1.0 8 10300 Generator 9 6B212 Accessory Drive Belt Tensioner Bracket 10 6049 Cylinder Head 11 19D624 Air Conditioning Compressor Bracket 12 W606563-S2 Bolt, M10-1.5 x 55 13 19703 A/C Compressor 14 N807273-S100 Bolt, M8-1.25 x 121.5 15 3C510 Power Steering Hose Bracket 16 3A674 Power Steering Pump 17 3C511 Power Steering Pump Support 18 W807239-S8 Bolt, M10-1.5 x 36.5 19 2888 A/C Compressor Brace 20 W806342-S2 Bolt, M8-1.25 x 23 21 W606571-S411 Bolt, M10-1.5 x 113.5 22 6C348 Idler Assembly 23 3A733 Power Steering Pump Pulley 24 N805137-S56 Bolt, M10-1.5 x 157 25 N621939-S2 Nut, M8-10 26 N807241-S36B Bolt, M10-1.5 x 132 27 6B209 Drive Belt Tensioner A — Tighten to 8-11 Nm (71-101 Lb-In) B — Tighten to 20-25 Nm (15-18 Lb-Ft) C — Tighten to 70-95 Nm (52-70 Lb-Ft) D — Tighten to 40-55 Nm (30-40 Lb-Ft) E — Press Flush with End of Power Steering Pump Shaft

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