I need to replace the ignition lock cylinder on my Ford F 150
SOURCE: 1992 Ford F-150 Ignition lock switch
Do you have a tilt wheel? If so you're only half the way there. The upper actuator is broken. And you got to get into the column further. As for the trick to get the cylinder in. Don't matter if you got a tilt or fixed wheel. Go to the top side of the column. About 2/3 the way down it you'll find the Ign Switch. A rod will be coming out of the top going towards the wheel area. Push it into the switch till the inst panel lights come on. That means that the Ign switch is in the 'ON' sopition. IE all the dash panel lights come on. There is a key on the tumbler that matches to a key in the ign gear. Than just incert the tumbler into the gear and turn it to lock it in.
If you got a non-tilt wheel then it sounds like the bottom of the tumbler is broken off and is still in the gear. If so do the same as above with the Ign Switch. That will align the key so you can take the broken part out and put the new Ign tumbler in.
SOURCE: 1990 ford f-150 nothing happens when ignition is turned on
Solenoid was not mentioned as replaced.
If it was not part of new starter...that's the culprit.
Ignition switch (smaller wire) activates the solenoid (heavier wire) which in turn activates the (high current) starter.
SOURCE: stuck ignition cylinder 1992 ford taurus
It is not necessary to have the dealer do this, think of the cash! Though it does require patience and time. The pin you are supposed to push in goes into a slot when you have it in run position, since you cannot turn it to run you have to make a slot for the pin to go into, with a drill. Be very careful as you only have a 1/4" of play before you break a washer behind the cylinder. Once you have drilled out the key far enough to the pin hole you can take a nail set and tap the pin up, you can tell when the pin clears the housing, then it just takes wiggle, patience and tinkering to get the cylinder to slide out, keep the green washer and the metal slot washer. Metal slot washer goes in first with green plastic washer ontop of that with lock cylinder in last. You can play around with the new lock cylinder and washer before insertion to determin correct direction.
Here are official directions with inoperable lock cylinder. They say drill out retaining pin but it just spun in circles for me - I looked at new cylinder and saw how it worked. retaining pin needs a place to go.
Removal & Installation (Non-Functional)
NOTE:Use this procedure to remove ignition lock cylinder if key is missing or cylinder is frozen.
Disconnect negative battery cable. Disable air bag system. See appropriate AIR BAG RESTRAINT SYSTEMS article in RESTRAINTS. Wait at least one minute for air bag back-up power supply to deplete. Remove steering wheel. See STEERING WHEEL . Using a 1/8" bit, drill out retaining pin located below lock cylinder on housing. DO NOT drill deeper than 1/2".
Using channel lock pliers, twist lock cylinder cap until it separates from lock cylinder. Using a 3/8" drill bit, drill down center of ignition lock key slot about 1 3/4" until lock cylinder breaks loose from its base.
Remove retainer, washer, and lock cylinder gear from housing. Remove metal shavings from lock cylinder bore. Replace housing if damaged. To install, reverse removal procedure. Connect negative battery cable. Check air bag system for proper system operation. See appropriate AIR BAG RESTRAINT SYSTEMS article in RESTRAINTS.
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