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Change water outlet and engine light come on - 2006 Chrysler 300

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  • Chrysler Master
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Remove air from system .

Posted on Jan 22, 2013

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6ya6ya
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2 Answers

Thermostat in linclon aviator


  • 1 Drain enough coolant from the engine to bring the level below that of the thermostat. Store the coolant in a container that can be securely sealed.
  • 2 Take the upper radiator hose from the water outlet adapter. Remove the upper mounting bracket for the power steering reservoir. Loosen and then remove the bolts on the water outlet adapter, and then remove the adapter.
  • 3 Lift out the thermostat and the O-ring seal. Remove the O-ring seal and throw it away.
  • 4 Set a new O-ring in place on the thermostat. Place the thermostat in position and then replace the water outlet adapter. Torque the water outlet adapter bolts to 18 foot pounds.
  • 5 Replace the upper mounting bracket for the power steering reservoir. Torque the two upper bolts to 13 foot pounds and the lower bolt to 8 foot pounds.
  • 6 Connect the upper radiator hose to the water outlet adapter. Refill the cooling system with the recommended coolant.
  • 7 Start the engine and check for leaks. Turn off the engine and add coolant as needed.
  • Feb 03, 2015 | 2005 Lincoln Aviator

    1 Answer

    Where is the thermostat on a 2002 sable?


    Try this:




    3.0L DOHC Engine





    1. Drain the coolant until the level of the coolant is below the level of the thermostat.
    2. Raise the vehicle and support it with jackstands.
    3. Disconnect the lower radiator hose from the water inlet connection.
    4. Unfasten the two water inlet connection retaining bolts and remove the water inlet connection.
    5. Remove the O-ring seal and thermostat from the water inlet connection. Inspect the O-ring for damage and replace as necessary.

    To install:
    1. Clean the water inlet connection mating surfaces.
    2. Install the O-ring, thermostat and the water inlet connection. Refer to the accompanying illustration If you can-t remember how the O-ring and thermostat are positioned.
    3. Install the water inlet connection assembly retainers and tighten them to 71-106 inch lbs. (8-12 Nm).
    4. Connect the lower radiator hose to the water inlet connection.
    5. Fill the engine with coolant, start the engine and check for leaks.
    6. Stop the engine and top off the coolant recovery reservoir as necessary.

      0996b43f80233418.jpg

      Fig. Exploded view of the water inlet connection and the thermostat assembly-3.0L DOHC engines



    3.0L OHV Engine




    1. Drain the coolant until the level of the coolant is below the level of the thermostat.
    2. Disconnect the upper radiator hose from the water hose connection.
    3. Unfasten the three water inlet connection retaining bolts and remove the water hose connection.
    4. Remove the gasket and thermostat from the water hose connection. Discard the gasket.

    To install:
    1. Clean the water inlet connection mating surfaces.
      NOTE The jiggle valve on the thermostat must be in the up position.
    2. Place the thermostat in the water hose connection making sure the thermostat jiggle valve is facing up.
    3. Install the new gasket and place the water hose connection assembly into position.
    4. Install the water hose connection assembly retainers and tighten them to 89-124 inch lbs. (10-14 Nm).
    5. Connect the upper radiator hose to the water hose connection.
    6. Fill the engine with coolant, start the engine and check for leaks.
    7. Stop the engine and top off the coolant recovery reservoir as necessary.

      0996b43f80233417.jpg

      Fig. Exploded view of the water hose connection and the thermostat assembly-3.0L OHV engines


      0996b43f80233468.jpg

      Fig. Remove the upper radiator hose from the water outlet


      0996b43f80233469.jpg

      Fig. Remove the water outlet retaining bolts and . . .


      0996b43f8023346a.jpg

      Fig. . . . remove the outlet from the engine


      0996b43f8023346b.jpg

      Fig. Remove the thermostat from the water outlet


      Fig. Inspect the water outlet connection for cracks or damage


      0996b43f8023346d.jpg

      Fig. Thoroughly clean the mating surfaces of the water outlet and . . .


      0996b43f8023346e.jpg

      Fig. . . . the engine before installing a new gasket


      0996b43f8023346c.jpg

      Fig. The jiggle valve must be in the up (12 o-clock) position after installation into the water outlet

    Jan 19, 2011 | 2001 Mercury Sable

    1 Answer

    I need to replace a thermostat in a 2000 Chevy 2500 6.0 liter pickup


    4.8L, 5.3L and 6.0L Engines To Remove:
    CAUTION
    The thermostat is not serviceable separately. The thermostat housing (water pump inlet) and thermostat must be replaced as an assembly.
    1. Remove the radiator outlet hose. chevy_aval15_02-04_inlet.gif

    2. Remove the bolts from water pump inlet.
    3. Remove the water pump inlet from the water pump.
    To Install:
    1. Install the water pump inlet to the water pump.
    2. Install the water pump inlet bolts.
      • Torque to: 11 ft-lbs. (15 Nm)
    3. Install the radiator outlet hose.
    6.6L Engine To Remove:
    1. Before servicing the vehicle refer to the precautions at the beginning of this section.
    2. Drain the engine coolant.
    3. Remove or disconnect the following:
      • Water outlet 6.6L Thermostat housing removal gm_trk_sil25_02-04_66_therm_hous_rem.gif

      • Bolt for the fuel line bracket
      • Thermostat housing cover bolts
      • Thermostats and seals
    To Install:
    6.6L Thermostats and seals gm_trk_sil25_02-04_66_therm_seal.gif

    1. Install or connect the following:
      • Thermostats and seals to the thermostat housing NOTE: The rear thermostat (D) has 2 vent valves. Install with the vent valves towards the rear of engine.
      • Thermostat housing cover with a NEW gasket
      • Thermostat housing cover bolts and tighten the bolts
        1. Torque to: 15 ft. lbs. (21 Nm)
      • Fuel line bracket bolt and tighten the bolt
        1. Torque to: 15 ft. lbs. (21 Nm)
      • Water outlet
    2. Fill the engine with coolant.
    3. Test drive the vehicle to confirm the repairs.
    8.1L Engine To Remove:
    1. Before servicing the vehicle refer to the precautions at the beginning of this section.
    2. Drain the cooling system.
    3. Remove or disconnect the following:
      • Inlet hose from the water outlet Water outlet and thermostat removal chevy_sub25_02-04_60_thermost_rem.gif

      • Water outlet bolts (B)
      • Water outlet (A)
      • Thermostat (C)
    To Install:
    1. Install or connect the following:
      • Thermostat
      • Water outlet
      • Water outlet bolts and tighten the bolts.
        1. Torque to: 22 ft-lbs (30 Nm)
      • Inlet hose to the water outlet
    2. Fill the cooling system.
    3. Test drive the vehicle to confirm the repairs.
    prev.gif next.gif

    Jan 12, 2011 | 2000 Chevrolet 2500

    2 Answers

    How to replace a themostat on a 2004 Gmc Envoy


    Please see my tip at http://www.fixya.com/cars/r5929960-s_thermostat .

    Specific instructions for your car are as follows. Let me know if you get stuck or have more questions.


    Removal & Installation


    4.2L Engine

    1. Remove the necessary coolant from the radiator.
    2. Remove the alternator, as outlined in the Engine Electrical Section.
    3. Loosen the outlet hose clamp at the thermostat housing. Remove the outlet hose from the thermostat housing.
    4. Remove the thermostat housing bolts.
    5. Remove the thermostat housing from the engine block.
    6. Clean all of the surfaces of the thermostat housing.
    7. Clean the sealing surface of the engine block.
    To install:
    1. Install the thermostat housing to the engine block.
    2. Install the thermostat housing bolts and tighten to 89 inch lbs. (10 Nm).
    3. Lubricate the inner diameter of the radiator hose with engine coolant.
    4. Install the outlet hose to the thermostat housing. Secure the hose with the clamp.
    5. Install the alternator.
    6. Fill the cooling system with specified coolant and concentration.
    7. Inspect all sealing surfaces for leaks after starting the engine.

    5.3L Engine
    NOTE The thermostat is not serviceable separately. The water pump inlet and thermostat must be replaced as an assembly.


    1. Drain the cooling system to a level below the thermostat.
    2. Remove the radiator outlet hose.
    3. Remove the water pump inlet bolts.
    4. Remove the water pump inlet and thermostat from the water pump.

    To install:
    1. Install the thermostat and thermostat housing to the water pump.
    2. Install the thermostat housing bolts. Tighten the bolts to 11 ft. lbs. (15 Nm).
    3. Install the radiator outlet hose.
    4. Properly fill the engine cooling system and check for leaks.

    Oct 08, 2010 | 2004 GMC Envoy

    1 Answer

    How do u change a thermostat in a 99 buick la sabre, there is only cold heat coming out of the heater


    The thermostat is used to control the flow of engine coolant. When the engine is cold, the thermostat is closed to prevent coolant from circulating through the engine. As the engine begins to warm up, the thermostat opens to allow the coolant to flow through the radiator and cool the engine to its normal operating temperature. Fuel economy and engine durability is increased when operated at normal operating temperature.


    REMOVAL & INSTALLATION
    CAUTION Never open, service or drain the radiator or cooling system when hot; the system is under pressure and will release scalding hot coolant and steam which can cause severe burns and other bodily harm. Also, when draining engine coolant, keep in mind that cats and dogs are attracted to ethylene glycol antifreeze and could drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantities. Always drain coolant into a sealable container. Coolant should be reused unless it is contaminated or is several years old.
    1. If necessary, unfasten the retainer and remove the upper engine cover.
    2. Disconnect the negative battery cable.
    3. Remove the air cleaner and duct assembly.
    4. Partially drain the engine cooling system, into a suitable container, to a level below the thermostat.
    5. Disconnect the upper radiator hose from the water outlet.
    1. If necessary, detach the electrical connections from the throttle body assembly.
    2. Unfasten the water outlet attaching bolts, then remove the water outlet.
    1. Remove the thermostat. Remove and discard the gasket.
    1. Thoroughly clean the manifold water inlet and water outlet mating surfaces. Inspect the water outlet for corrosion or other damage, and replace if necessary.
    2f45efd.jpg

    Fig. 8: Exploded view of the thermostat and housing assembly - 3.8L (VIN C) engine

    018cedc.jpg

    Fig. 9: Thermostat and water outlet mounting - 3.8L (VIN L) engine shown

    e1a13ea.jpg

    Fig. 10: Exploded view of the thermostat, gasket and housing assembly - 1997 vehicle shown

    To install:

    1. Position the thermostat into the intake manifold with a new gasket.
    2. Install the water outlet to the intake manifold with RTV sealer. Tighten the attaching bolts to 20 ft. lbs. (27 Nm).
    3. Connect the radiator hose to the water outlet housing.
    4. If necessary, attach the electrical connections to the throttle body assembly.
    5. Install the air cleaner assembly, then connect the negative battery cable.
    6. Refill the engine with the specified type and amount of engine coolant. Start the engine and check for coolant leaks.

    I hope this helps; remember to rate this post. Good luck.

    Oct 05, 2010 | 1999 Buick LeSabre

    1 Answer

    Want to know how to change a thermostat on my 2004


    It Depends on which engine you have, this is how it goes for both. I use a little RTV with a new ring as well.

    THERMOSTAT REPLACEMENT (4.2L ENGINE)
    Removal Procedure
    1. Remove the necessary coolant from the radiator.
    2. Remove the generator.
    3. Loosen the outlet hose clamp at the thermostat housing. Remove the outlet hose from the thermostat housing.
    4. Remove the thermostat housing bolts.
    5. Remove the thermostat housing from the engine block.
    6. Clean all of the surfaces of the thermostat housing.
    7. Clean the sealing surface of the engine block.
    Installation Procedure
    1. Install the thermostat housing to the engine block.
    2. Install the thermostat housing bolts.
    Tighten: Tighten the bolts to 10 N.m (89 lb in).
    3. Lubricate the inner diameter of the radiator hose with engine coolant.
    4. Install the outlet hose to the thermostat housing. Secure the hose with the clamp.
    5. Install the generator.
    6. Fill the cooling system with specified coolant and concentration. Follow the correct cooling systen bleed procedure for your engine.
    7. Inspect all sealing surfaces for leaks after starting the engine.
    THERMOSTAT REPLACEMENT (5.3L ENGINE)
    1. Drain Radiator and remove the radiator outlet hose.
    2. Remove the water pump inlet bolts.
    3. Remove the water pump inlet and thermostat from the water pump.
    Installation Procedure
    IMPORTANT: The thermostat is not serviceable separately. The water pump inlet and thermostat must be replaced as an assembly.
    1. Install the thermostat and thermostat housing to the water pump.
    2. Install the thermostat housing bolts.15 N.m
    3. Install the radiator outlet hose.
    4. Fill the cooling system with specified coolant and concentration. Follow the correct cooling systen bleed procedure for your engine.
    5. Inspect all sealing surfaces for leaks after starting the engine.

    Mar 17, 2010 | 2004 GMC Envoy

    1 Answer

    How to replace a water pump on a 2003 yukon


    Water Pump Replacement (4.8L, 5.3L and 6.0L Engines)
    Removal Procedure
    1. Drain the cooling system.
    2. Loosen the air cleaner outlet duct clamps at these locations:
     Throttle body
     Mass Airflow/Intake Air Temperature (MAF/IAT) sensor
    3. Remove the radiator inlet hose clip from the outlet duct.
    4. Remove the air cleaner outlet duct.
    5. If necessary, remove the engine sight shield.
    6. Remove the radiator vent inlet hose from the radiator hose clips.
    7. Reposition the inlet hose clamp at the water pump.
    8. Remove the inlet hose from the water pump.
    9. Remove the fan blade.
    11. Reposition the outlet hose clamp at the water pump.
    12. Remove the outlet hose from the water pump.
    13. Reposition the surge tank outlet hose clamp at the water pump.
    14. Remove the surge tank outlet hose from the water pump.
    15. Reposition the heater inlet hose clamp at the water pump.
    16. Remove the heater inlet hose from the water pump.
    17. Remove the water pump bolts.
    18. Remove the water pump and gaskets.
    19. Discard the water pump gaskets
    Installation Procedure Important: All gaskets surfaces are to be free of oil or other foreign material
    during assembly.
    1. Install the water pump and NEW gaskets
    2. Install the water pump bolts.
    3. Install the heater inlet hose to the water pump.
    Zoom Sized for Print
    Notice: Refer to Fastener Notice in Service and Precautions.
    2.1. Tighten the bolts a first pass to 15 Nm (11 ft. lbs.).
    2.2. Tighten the bolts a final pass to 30 Nm (22 ft. lbs.).
    4. Position the heater inlet hose clamp at the water pump.
    5. Install the surge tank outlet hose to the water pump.
    6. Position the surge tank outlet hose clamp at the water pump.
    7. Install the outlet hose to the water pump.
    8. Position the outlet hose clamp at the water pump.
    9. Install the accessory drive belt.
    10. Install the fan blade.
    11. Install the inlet hose to the water pump.
    12. Position the inlet hose clamp at the water pump.
    13. Install the engine vent inlet hose to the radiator hose clips.
    14. If necessary, install the engine sight shield.
    Important: Align the arrow at the throttle body end of the duct with the throttle
    body attaching stud.
    15. Install the air cleaner outlet duct
    16. Install the radiator inlet hose clip to the outlet duct.
    17. Tighten the air cleaner outlet duct clamps at these locations:
     Throttle body
     MAF/IAT sensor Tighten the clamps to 7 Nm (62 inch lbs.).
    18. Fill the cooling system.

    I hope this helps. The numbering is incorrect in the sequence but the instructions are correct.

    Roy

    Nov 06, 2009 | 2003 GMC Yukon

    2 Answers

    2002 grand prix motor 3.8 just want to know where


    Exploded view of the thermostat arrangement—3.8L engines

    fd5ec32.gif

    Oct 31, 2009 | 2002 Pontiac Grand Prix

    1 Answer

    Replacement of Water Pump. 2001 Chevy Cavalier 2.4 L


    Stick with me on this
    1.Put the car on jack stands
    2.Remove the exhuast manifold, Do not rotate the flex cuopling more then 4 degrees od damage will occur.
    3.Diconnect the coolant inlet pipe from the water pump outlet hose, Disconnect from the engine, disconnect it from the thermostate housing and remove it.
    4.lower the car back down of the jack stands.
    5.Detach the brack booster hose.
    6.Remove the timing chain cover and the tensioner.
    7.Remove the heater outletpiper from the water pump.
    8.Remove the water pump cover bolts.
    9.Remove the water pump retianer nuts.
    Remove the old gasket and clean.
    10.On bench. Install the waterpump and cover but lreave the bolts finger tight.
    11.Install back in car, leave water pump bolts looseto allow for positioning.
    12.Install water pump cover to engine, tighten by hand.
    13.Lubricate oringand install metal outlet pipe back into pump, hand tighten.
    14a.Tighten the water pump to timing chain nuts
    14b.Tighten the water pump cover to water pump housing bolts.
    14c.Tighten water pump cover to engine block bolts.
    14d.Tighten the radiator outlet pipe to water pump.
    15.Install timing chain tensioner.
    16.Install exhuast manifold.
    17.Install exhuast pipe.
    18. Fill it up and bleed the system.
    Good luck

    Jul 02, 2009 | 2001 Chevrolet Cavalier

    1 Answer

    Over heating low coolant light always coming on


    if standing on passenger side of car looking at the engine the belt will be in front of you the water pump is down at the bottom of engine on the left it is run off the timing chain on the 2.4 when you replaced the water outlet did you bleed cooling system ? if not i would try that first also the low cooling light should not come on unless it is low if it is low you may have another leak

    Oct 05, 2008 | 1998 Chevrolet Malibu

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