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How do I replace the egr valve on my 2009 Dodge Journey 3.5L?

I need to replace the EGR valve but I don't know where it is or how long it should take.

Posted by Anonymous on

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5 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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  • 1596 Answers

SOURCE: 2005 Dodge 1500 code p0404 EGR valve.

The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

  1. Remove electrical connector (5) at top of EGR valve solenoid.
  2. Remove tube mounting bolt (1) at intake manifold.
  1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
  2. Remove gasket located between EGR tube flange and EGR valve assembly.
  3. Remove two EGR valve mounting bolts (5).
  4. Separate valve assembly (3) from engine.
  5. Remove and discard metal gasket located between cylinder head and valve assembly.
INSTALLATION
  1. Clean area at rear of left cylinder head where it joins base of EGR valve.
  2. Clean EGR tube where it joins EGR valve.
  3. Position new gasket between EGR valve and cylinder head.
  4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
  5. Position new gasket between EGR tube flange and EGR valve assembly.
  6. Position EGR tube (1) to side of EGR valve and into intake manifold.
    1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
    2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications

Posted on Feb 05, 2009

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  • 1 Answer

SOURCE: 2006 Dodge Grand Caravan - EGR code

I replaced the EGR Valve ($80 after tax), problem solved, vanruns great now. Now my problem is that I can't get the light to turn off.

Posted on Oct 06, 2008

BCally1
  • 133 Answers

SOURCE: How do I change a EGR Valve on a 2005 Dodge Magnum STX w/3.5 engi

its a pain in the *** but it located on the right rear (pass. side) of the motor. it bolts to the cylinder head and runs up to the intake manifold

Posted on Jan 09, 2009

ZJLimited
  • 17970 Answers

SOURCE: egr valve location on dodge ram 2005 4.7

The EGR, or exhaust gas recirculation valve, takes inert exhaust gasses drawn from the exhaust system and reintroduces them into the combustion chamber through the intake manifold. This process lowers the peak combustion temperature and helps combat the formation of Nitrous Oxide (NOx) in the exhaust.

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  1. Separate the intake ducts from the air cleaner assembly by loosening the retaining clamps and pulling the ducts away from the housing.
  2. Disconnect the vacuum line from the air cleaner assembly.
  3. Remove the wing nut that secures the air cleaner housing lid to the base.
  4. Remove both the air cleaner hosing lid and base.
  5. Locate the EGR valve. Look at the front of intake manifold. The EGR valve will be bolted to the intake manifold just in front of the carburetor.
I hope help you with this. Good luck.

Posted on Sep 07, 2009

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1 Answer

Check engine light on engine miss replaced o2 sensors code 430 no exaust leaks flashed the system still missing wrench says maybe EGR valve at a cost of 400. installed but may not work ?????


You say you have a P0430 code ?
P0430 - Catalyst System Efficiency Below Threshold Bank 2

Read more: http://www.autocodes.com/p0430.html#ixzz45zcgchOf
You need a catalytic converter ,no EGR problem . Suggest you take your vehicle to a ASE certified repair shop . You had or have a misfire , this wrecked you catalytic converter !

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I need a diagram on how to replace intake manifold on a 2009 Dodge Journey.


go to auto parts store and get a chilton repair manual for that car , I f they don't have one they can order it for you cost between 20 to 25 dollars has everything you need to know about this vehicle even what the codes mean.

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I need to find EGR on my 1999 galant


All EGR Valves have an exhaust tube going to them

The output is close to the intake manifold & puts
the exhaust into it.

Should not be hard to see, if you know what one looks like

Why are you finding it?

Don't throw parts at it, because someone said to

Have the valve tested,it has to fail or you don't replace it

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My engine light is on. The code is P2004. The warranty does not cover this part, go figure! The mechanic said it is the intake manifold that needs to be changed out. A friend is going to do it for me. Where is this part located on a 2009 Dodge Journey? Do you know if the part is expensive? The mechanic wants to charge me $650 in which I don't have! I am a single mom!

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How to get the spare tire out of my 2009 dodge journey


its drops down from he outside rear , it shows in your owners manual if you don't have one check here http://www.pdfpedia.com/download/328/2009-dodge-journey-owner-guide-pdf.html

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I had a diagnostics test don't on my 1997 Chevy Lumina. It showed several problem 1) Blocked passage on EGR system, Failed EGR valve, EGR solenoid faulty, Failed EGR pressure sensor where applicable...


All that Failed EGR valve, EGR solenoid faulty, Failed EGR pressure sensor and failed EGR vposition sensor may be telling you that is the EGR valve is faulty and not that it is loaded up with carbon. But I know you don't want to hear that as that EGR cost more than a can of carb clean and I don't blame ya!

If yoy have a multi meter, check out easyautodiagnostics.com, go to the GM section for your motor, chose test EGR and there should be an explanation on how to run some test on your EGR before you buy a new one.

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