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Ok to learn the key you have to do what is call 10 minute learn , turn the key to start in attempt to start the car without turning the key off after you do this leave the key on for 10 minute until light goes out, After the security light goes out turn key off for a second or two and then try to start. If you have a new key you have to do a 30 minute learn you have to do the same thing as you did for the 10 minute learn but 3 time try and start without turning key off wait 10 minutes until security goes out then try and start again and leave key on, after you do this 3 time (30 minutes) the 3rd time is where you turn the key of for a second or two before starting.
Both fans should turn on together. Try to turn the one that's dead by hand--has it seized it's bearings? Replace that fan with one from a wrecking yard or buy a new one. If it seems that the fans turn on late (according to the temp gauge) replace the temperature sensor. Check with a Ford dealer--they may have a recall solution for the fuel spill-back problem. The vapor line should not be the vent for the filler neck. Hope this helps!
disconnect the battery again, with it disconnected press hold the brake pedal for 30 seconds, leave the battery disconnected for 30 minutes. reconnect battery, turn key from off to on and wait 2 minutes, start the vehicle (don't touch the gas or brake for 5 minutes) this is what I did on my friends montero and it started right up and ran fine, only thing I could figure is that I caused the computer to reset and recalibrate itself, but i'm not real sure. worked for him maybe it will work for you... good luck