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2.7 timing chain tensioner installation - 2001 Dodge Stratus

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Timing jeep cherockee


double posted but this time the CAM pops up.
why not read the FSM first. ? linked below.
or alldata.com . log in and read.

here ill do a paste from JUST install PART chapter.
you are doing ALL THAT book free, REALLY?
https://www.techauthority.com/en-US/Pages/Home.aspx

  1. Using a vise, lightly compress the secondary chain tensioner piston until the piston step is flush with the tensioner body. Using a pin or suitable tool, release ratchet pawl by pulling pawl back against spring force through access hole on side of tensioner.
  2. While continuing to hold pawl back, Push ratchet device to approximately 2 mm from the tensioner body. Install Special Tool 8514 lock pin into hole on front of tensioner. Slowly open vise to transfer piston spring force to lock pin.
  3. Position primary chain tensioner over oil pump and insert bolts into lower two holes on tensioner bracket. Tighten bolts to 250 inch lbs. (28 Nm).
  4. Install right side chain tensioner arm. Install Torx®bolt. Tighten Torx®bolt to 250 inch lbs. (28 Nm). CAUTION The silver bolts retain the guides to the cylinder heads and the black bolts retain the guides to the engine block.
  5. Install the left side chain guide. Tighten the bolts to 250 inch lbs. (28 Nm).
  6. Install left side chain tensioner arm, and Torx®bolt. Tighten Torx®bolt to 250 inch lbs. (28 Nm).
  7. Install the right side chain guide. Tighten the bolts to 250 inch lbs. (28 Nm).
  8. Install both secondary chains onto the idler sprocket. Align two plated links on the secondary chains to be visible through the two lower openings on the idler sprocket (4 o'clock and 8 o'clock). Once the secondary timing chains are installed, position special tool 8429 to hold chains in place for installation.
  9. Align primary chain double plated links with the timing mark at 12 o'clock on the idler sprocket.
  10. Align the primary chain single plated link with the timing mark at 6 o'clock on the crankshaft sprocket.
  11. Lubricate idler shaft and bushings with clean engine oil. NOTE The idler sprocket must be timed to the counterbalance shaft drive gear before the idler sprocket is fully seated.
  12. Install all chains, crankshaft sprocket, and idler sprocket as an assembly . After guiding both secondary chains through the block and cylinder head openings, affix chains with a elastic strap or equivalent. This will maintain tension on chains to aid in installation. Align the timing mark on the idler sprocket gear to the timing mark on the counterbalance shaft drive gear, then seat idler sprocket fully . Before installing idler sprocket bolt, lubricate washer with oil, and tighten idler sprocket assembly retaining bolt to 25 ft. lbs. (34 Nm). NOTE It will be necessary to slightly rotate camshafts for sprocket installation.
  13. Align left camshaft sprocket "L" dot to plated link on chain.
  14. Align right camshaft sprocket "R" dot to plated link on chain. CAUTION Remove excess oil from the camshaft sprocket bolt. Failure to do so can result in over torque of bolt resulting in bolt failure.
  15. Remove Special Tool 8429, then attach both sprockets to camshafts. Remove excess oil from bolts, then Install sprocket bolts, but do not tighten at this time.
  16. Verify that all plated links are aligned with the marks on all sprockets and the "V6" marks on camshaft sprockets are at the 12 o'clock position. CAUTION Ensure the plate between the left secondary chain tensioner and block is correctly installed.
  17. Install both secondary chain tensioners. Tighten bolts to 250 inch lbs. (28 Nm). NOTE Left and right secondary chain tensioners are not common.
  18. Remove all locking pins from tensioners. CAUTION After pulling locking pins out of each tensioner, DO NOT manually extend the tensioner(s) ratchet. Doing so will over tension the chains, resulting in noise and/or high timing chain loads.
  19. Using Special Tool 6958, Spanner with Adaptor Pins 8346, tighten left and right . camshaft sprocket bolts to 90 ft. lbs. (122 Nm).
  20. Rotate engine two full revolutions. Verify timing marks are at the follow locations: ² primary chain idler sprocket dot is at 12 o'clock ² primary chain crankshaft sprocket dot is at 6 o'clock ² secondary chain camshaft sprockets "V6" marks are at 12 o'clock ² counter balancer shaft drive gear dot is aligned to the idler sprocket gear dot.
  21. Lubricate all three chains with engine oil.
  22. After installing all chains, it is recommended that the idler gear end play be checked. The end play must be within mm 0.004-0.010 inches (0.10-0.25). If not within specification, the idler gear must be replaced.
  23. Install timing chain cover and crankshaft damper.
  24. Install cylinder head covers. NOTE Before installing threaded plug in right cylinder head, the plug must be coated with sealant to prevent leaks.
  25. Coat the large threaded access plug with Mopar® Thread Sealant with Teflon, then install into the right cylinder head and tighten to 60 ft. lbs. (81 Nm).
  26. Install the oil fill housing.
  27. Install access plug in left cylinder head.
  28. Install power steering pump.
  29. Fill cooling system.
  30. Connect negative cable to battery.

Dec 07, 2014 | Jeep Cars & Trucks

1 Answer

How do i reset the timing on 2001 2.7l concorde if the chain was replaced and the timing is off


Did you take pictures while removing the originals? It's always a good habit. Below are the instructions you need to follow. Your own pics are very helpful when doing a big job like this.
  1. Disconnect negative battery (1) cable.
  2. Drain cooling system.
  3. Remove upper intake manifold.
  4. Remove cylinder head covers, crankshaft vibration damper, and timing chain cover.
CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage.
117014297

  1. Align crankshaft sprocket timing mark to mark on oil pump housing (2). The mark on oil pump housing is 600 ATDC of #1 cylinder.
CAUTION: When the timing chain is removed and the cylinder heads are still installed, DO NOT rotate the camshafts or crankshaft without first locating the proper crankshaft position. Failure to do so will result in valve and/or piston damage.
117016938

  1. Remove primary timing chain tensioner retainer cap (2) and tensioner (1) from right cylinder head.
117016939

  1. Disconnect and remove camshaft position sensor (4) from left cylinder head.
  2. Remove timing chain guide access plugs (3) from cylinder heads.
NOTE: When camshaft sprocket bolts are removed, the camshafts will rotate in a clockwise direction.
  1. Starting with the right camshaft sprocket, remove the sprocket attaching bolts. Remove camshaft damper (1) (if equipped) and sprocket.
  2. Remove left side camshaft sprocket attaching bolts and remove sprocket.
  3. Remove lower chain guide (7) and tensioner arm (8).
  4. Remove the primary timing chain (5).
  5. Remove crankshaft sprocket (6).
INSTALLATION
117016940

  1. Inspect all sprockets (4,9,11) and chain guides (2,5,10). Replace if worn.
  2. For crankshaft sprocket installation procedures Refer to CRANKSHAFT SPROCKET.
  3. If removed, install right and left side short chain guides (11). Tighten attaching bolts to 28 Nm (250 inch lbs.) .
  4. Align crankshaft sprocket timing mark to the mark on oil pump housing (3).
NOTE: Lubricate timing chain and guides with engine oil before installation.
  1. Place left side primary chain sprocket onto the chain so that the timing mark is located in-between the two (plated) timing links (1).
117016941

  1. Lower the primary chain with left side sprocket through the left cylinder head opening.
NOTE: The camshaft sprockets can be allowed to float on the camshaft hub during installation.
  1. Loosely position left side camshaft sprocket over camshaft hub.
  2. Align timing (plated) link to the crankshaft sprocket timing mark (3).
  3. Position primary chain onto water pump drive sprocket (10).
  4. Align right camshaft sprocket timing mark to the timing (plated) link on the timing chain (8) and loosely position over camshaft hub.
  5. Verify that all chain timing (plated) links are properly aligned to the timing marks on all sprockets.
  6. Install left side lower chain guide (2) and tensioner arm (5). Tighten attaching bolts to 28 Nm (250 inch lbs.) .
NOTE: Inspect O-ring on chain guide access plugs before installing. Replace O-ring as necessary.
  1. Install chain guide access plugs to cylinder heads. Tighten plugs to 20 Nm (15 ft. lbs.) .
NOTE: To reset the primary timing chain tensioner, engine oil will first need to be purged from the tensioner.
117016942

  1. Purge oil from timing chain tensioner using the following procedure:
    1. Place the check ball (2) end of tensioner into the shallow end of Special Tool 8186 (3).
    2. Using hand pressure, slowly depress tensioner until oil is purged from tensioner.
117016943

  1. Reset timing chain tensioner using the following procedure:
    1. Position cylinder plunger (4) into the deeper end of Special Tool 8186 (3).
    2. Apply a downward force until tensioner is reset.
NOTE: If oil was not first purged from the tensioner, use slight finger pressure to assist the center arm pin of Special Tool 8186 to unseat the tensioner's check ball.

CAUTION: Ensure the tensioner is properly reset. The tensioner body (4) must bottom against the top edge of Special Tool 8186 (3). Failure to properly perform the resetting procedure may cause tensioner jamming.

NOTE: Inspect the tensioner O-ring (2) for nicks or cuts and make sure the snap ring (1) is correctly installed, replace as necessary.
117016944

  1. Install the reset chain tensioner (1) into the right cylinder head.
  2. Position tensioner retaining plate (2) and tighten bolts (1) to 12 Nm (105 inch lbs.) .
117016945

  1. Starting at the right cylinder bank, first position the camshaft damper (1) (if equipped) on camshaft hub, then insert a 3/8 square drive extension with a breaker bar into intake camshaft drive hub. Rotate camshaft until the camshaft hub aligns to the camshaft sprocket and damper attaching holes. Install the sprocket attaching bolts and tighten to 28 Nm (250 inch lbs.) .
  2. Turn the left side camshaft by inserting a 3/8 square drive extension with a breaker bar into intake camshaft drive hub and rotate camshaft until the sprocket attaching bolts can be installed. Tighten sprocket bolts to 28 Nm (250 inch lbs.).
  3. Rotate engine slightly clockwise to remove timing chain slack, if necessary.
117016946

  1. Activate the timing chain tensioner by using a flat bladed pry tool to gently pry tensioner arm towards the tensioner slightly. Then release the tensioner arm. Verify the tensioner is activated (extends).
117016947

  1. Install camshaft position sensor (2) and connect electrical connector.
  2. Install the timing chain cover, crankshaft vibration damper, and cylinder head covers.
  3. Install upper intake manifold.
NOTE: After installation of a reset tensioner, engine noise will occur after initial start-up. This noise will normally disappear within 5-10 seconds.
  1. Fill cooling system.

Mar 27, 2013 | 2001 Chrysler Concorde

2 Answers

Need timing gear marks for 2004 Kia Sadona 3.5L engine



Removal & Installation

3.5L Engine

  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Record the radio anti theft code data.
  3. Remove or disconnect the following:

    Negative battery cable Engine cover Accessory drive belts Idler pulley Crankshaft pulley Power steering pump pulley Belt tensioner pulley Upper and lower timing belt covers
  4. Support the engine with a floor jack and remove the engine mount.
  5. Rotate the engine to align the camshaft sprocket timing marks with the cylinder head cover timing marks.

    0996b43f8022cb71.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Timing belt routing and timing marks-3.5L Engine

  6. Remove or disconnect the following:

    Auto tensioner Timing belt

    0996b43f8022cb72.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Timing belt and related components-3.5L Engine


To install:
  1. Ensure that the engine is set to Top Dead Center (TDC).
  2. Prepare the auto tensioner for installation by compressing it in a vise and installing a retaining pin.
  3. Install the timing belt in the following order:
    1. Crankshaft sprocket
    2. Idler pulley
    3. Left bank exhaust camshaft sprocket
    4. Left bank intake camshaft sprocket
    5. Water pump pulley
    6. Right bank intake camshaft sprocket
    7. Right bank exhaust camshaft sprocket
    8. Tensioner pulley

  4. Install the auto tensioner. Do not remove the retaining pin at this time.
  5. Check that the crankshaft and camshaft timing marks are aligned correctly.
  6. Rotate the crankshaft 1 / 4 turn Counterclockwise .
  7. Rotate the crankshaft 1 / 4 turn Clockwise to return the engine to TDC.
  8. Loosen the tensioner pulley center bolt.
  9. Apply 44 inch lbs. (5 Nm) torque to the tensioner pulley as shown and tighten the center bolt to 32-41 ft. lbs. (43-55 Nm).

    0996b43f8022cb73.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Adjusting the tensioner pulley-3.5L Engine

  10. Remove the auto tensioner retaining pin.
  11. Rotate the crankshaft 2 revolutions Clockwise , then wait 5 minutes for the auto tensioner to adjust.
  12. Measure the auto tensioner rod as shown. If the measurement is not 3.8-4.5 mm, then repeat the belt tensioning procedure.

    0996b43f8022cb74.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Measuring the auto tensioner rod-3.5L Engine

  13. When the auto tensioner measurement is correct, install or connect the following:

    Engine mount Upper and lower timing belt covers Belt tensioner pulley Power steering pump pulley Crankshaft pulley Idler pulley Accessory drive belts Engine cover Negative battery cable
  14. Reprogram the radio anti theft codes.

    Kia_Sedona_2002-2006
    Timing Chain, Sprockets, Front Cover & Seal

    Print


    Removal & Installation

    3.8L Engine

    1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
    2. Record the radio anti theft code data.
    3. Remove the engine from the vehicle.
    4. Remove the drive belt. Remove the power steering pump. Remove the air conditioning compressor.
    5. Remove the alternator. Remove the drive belt idler. Remove the drive belt tensioner. Remove the water pump pulley. Remove the intake manifold.
    6. Remove the connector bracket from the left cylinder head cover. Disconnect the right ignition coil connector, condenser connector and remove the bracket.
    7. Remove the left cylinder head cover retaining bolts. Remove the cylinder head cover from the engine.
    8. Remove the right cylinder head cover retaining bolts. Remove the cylinder head cover from the engine.
    9. Set the No. 1 cylinder to TDC on the compression stroke. Turn the crankshaft pulley and align its groove with the timing mark T of the lower timing chain cover.
    10. Check that the mark of the camshaft timing sprockets are in straight line positioning on the cylinder head surface. If not rotate the crankshaft 360 degrees. Do not rotate the engine counterclockwise.
    11. Remove the oil pan. Remove the crankshaft damper pulley. Remove the timing chain cover.
      NOTE Be careful not to damage the contact surfaces of the cylinder block, cylinder head and timing chain cover. Before removing the timing chain, mark the right and left timing chains with an identification mark based on the location of the sprocket because the identification mark on the chain for TDC can be erased.
    12. After compressing the timing chain tensioner, install a set pin. Remove the right cam to cam guide. Remove the right timing chain auto tensioner and timing chain tensioner arm.
    13. Remove the oil pump chain cover. Remove the oil pump chain tensioner assembly. Remove the oil pump chain guide. Remove the right timing chain.
    14. Remove the right timing chain guide. Remove the oil pump chain sprocket and oil pump chain. Remove the crankshaft sprocket, oil pump and camshaft drive gear.
    15. Remove the left cam to cam guide. Remove the left timing chain auto tensioner and timing chain tensioner arm. Remove the left timing chain.
    16. Remove the left timing chain guide. Remove the crankshaft sprocket and left camshaft drive. Remove the tensioner adapter assembly.

      0996b43f8020193b.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing chain and related components-3.8L Engine


    To install:
    1. Check the camshaft and crankshaft sprockets for wear and damage, replace as required.
    2. Inspect the tensioner arm and chain guide for wear and damage, replace as required.
    3. Check that the tensioner pin moves smoothly when the ratchet pawl is released with a thin rod.
    4. The key of the crankshaft should be aligned with the timing mark of the timing chain cover. This indicates that the piston is at TDC on the compression stroke.
    5. Install the tensioner adapter assembly. Install the crankshaft sprocket and left camshaft drive.
    6. Install the left timing chain guide and torque the retaining bolts 14-18 ft. lbs.
    7. Install the left timing chain. Be sure to install the chain with no slack between the camshaft and the crankshaft (crankshaft sprocket, timing chain guide, exhaust camshaft sprocket, intake camshaft sprocket). The timing mark of each sprocket should be matched with the timing mark (color ink) of the timing chain at installation of the timing chain.

      0996b43f80201924.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Left timing chain markings and installation: (D) exhaust camshaft sprocket (C) intake camshaft sprocket-3.8L Engine

    8. Install the left timing chain tensioner arm and torque the retaining bolts 14-16 ft. lbs.
    9. Install the left timing chain tensioner and torque the retaining bolts 7-9 ft. lbs.
    10. Install the left cam to cam guide and torque the retaining bolts 7-9 ft. lbs.
    11. Install the crankshaft sprocket, oil pump and right camshaft drive.
    12. Install the oil pump chain and oil pump sprocket. Torque the retaining bolt to 14-16 ft. lbs.
    13. Install the right timing chain guide. Torque the retaining bolts to 14-18 ft. lbs.
    14. Install the right timing chain. Be sure to install the chain with no slack between the camshaft and the crankshaft (crankshaft sprocket, intake camshaft sprocket, exhaust camshaft sprocket). The timing mark of each sprocket should be matched with the timing mark (color ink) of the timing chain at installation of the timing chain.

      0996b43f80201925.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Right timing chain markings and installation: (C) exhaust camshaft sprocket (B) intake camshaft sprocket-3.8L Engine

    15. Install the right timing chain tensioner arm. Torque the retaining bolts to 14-17 ft. lbs.
    16. Install the right timing chain auto tensioner. Torque the retaining bolts to 7-9 ft. lbs.
    17. Install the right cam to cam guide and torque the retaining bolts to 7-9 ft. lbs.
    18. Install the oil pump chain guide. Torque the retaining bolts to 7-9 ft. lbs.
    19. Install the oil pump tensioner assembly. Torque the retaining bolts to 7-9 ft. lbs.
    20. Pull out the pins on both the left and right hydraulic tensioners. Install the oil pump chain cover.
    21. Rotate the crankshaft two revolutions in the clockwise direction. Confirm the timing mark. Be sure to rotate the crankshaft in the clockwise direction.
    22. Apply sealant on the chain cover and on the cylinder head, cylinder block, and lower oil pan. Be sure these parts are free of engine oil and dirt.
      NOTE Before assembling the timing chain cover, the liquid sealant TB1217H should be applied on the gap between the cylinder head and block. The part must be assembled with five minutes after the sealant is applied.


      0996b43f80201926.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Sealant application (1 inch bead width)-3.8L Engine

    23. Apply sealant on the chain cover.
      NOTE The liquid sealant TB1217H should be applied on the gap between the cylinder head and block. The part must be assembled with five minutes after the sealant is applied.


      0996b43f80201927.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover sealant application-3.8L Engine

    24. Install a new gasket to the timing case cover.
      NOTE It is important that the dowel pins on the cylinder block and holes on the timing chain cover should be used as a reference in order to assemble the timing chain cover in the correct position.


      0996b43f80201928.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover gasket installation (A) gaskets-3.8L Engine

    25. Install the timing chain cover. Torque the retaining bolts in the proper sequence and to specification. The engine should not be started for at least thirty minutes after timing chain cover assembly.

      0996b43f80201929.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover bolt torque sequence and specification-3.8L Engine

    26. Install the timing case cover oil seal.
    27. Continue the installation in the reverse order of the removal procedure.

May 19, 2012 | 2004 Kia Sedona

1 Answer

I would like to have a diagram of the timing comfiguration of a 2002 dodge intrepid 2.7 .....i am very interested in the timining marks for the camshafts


Hi, this engine uses plated links in the chain to match marks on the gears. See figure and installation procedure below. Let me know if you have any questions and thanks for using FixYa.

jturcotte_614.gif
    1. Install the timing chain by performing the following procedure:
    1. Verify that the crankshaft sprocket timing mark is aligned with the mark on the oil pump housing.
    2. Place the left side primary timing chain sprocket onto the chain, while aligning the timing mark on the sprocket to the 2 plated links on the chain.
    3. Lower the chain with the left sprocket through the left cylinder head opening.
    4. Loosely position the left camshaft sprocket over the camshaft hub.
    5. Align the plated link to the crankshaft sprocket timing mark.
    6. Position the timing chain around the water pump drive sprocket.
    7. Align the right camshaft sprocket timing mark to the plated link on the timing chain and loosely position the sprocket over the camshaft hub.
    8. Verify that all the plated links are aligned to their proper timing marks.
    1. Install the left lower timing chain guide and tensioner. Torque the bolts to 21 ft. lbs. (28 Nm).
      NOTE Inspect the timing chain guide access plug O-rings before installing. Replace damaged O-rings as necessary.
    2. Install the timing chain guide access plug to the left cylinder head and torque to 15 ft. lbs. (20 Nm).
      NOTE To reset the timing chain tensioner, oil will first need to be purged from the tensioner.
    1. Purge oil from the timing chain tensioner using the following procedure:
    1. Remove the tensioner from the tensioner housing.
    2. Place the check ball end of the tensioner into the shallow end of the Tensioner Resetting Special tool 8186.
    3. Using hand pressure, slowly depress the tensioner until oil is purged from the cylinder.
    4. Reinstall the tensioner into the tensioner housing.
    1. Reset the timing chain tensioner using the following procedure:
    1. Position the cylinder plunger into the deeper side of the Tensioner Resetting special tool 8186. Apply a downward force until the tensioner is reset.

    WARNING

    Ensure that the tensioner is properly reset. The tensioner body must be bottomed against the top edge of the Tensioner Resetting Special tool 8186. Failure to properly perform the resetting procedure may cause tensioner jamming.

    1. Install the chain tensioner into the right cylinder head.
    2. At the right cylinder head, insert a 3 / 8 in. square drive extension with a breaker bar into the intake camshaft drive hub. Rotate the camshaft until the camshaft hub aligns with the camshaft sprocket and damper attaching holes. Install the sprocket attaching bolts and torque to 21 ft. lbs. (28 Nm).
    3. Turn the left camshaft by inserting a 3 / 8 in. square drive extension with a breaker bar into the intake camshaft drive hub. Rotate the camshaft until the camshaft hub aligns with the camshaft sprocket and damper attaching holes. Install the sprocket attaching bolts and torque to 21 ft. lbs. (28 Nm).
    4. If necessary, rotate the engine slightly clockwise to remove any slack in the timing chain.
    5. To arm the timing chain tensioner: Use a flat-bladed prytool to gently pry the tensioner arm towards the tensioner slightly. Then, release the tensioner arm. Verify the tensioner extends.
    6. Inspect and replace the timing chain cover gasket and oil seal.
    7. Apply a 1 / 8 in. (3mm) bead of sealer at the parting line of the oil pan and engine block.
      NOTE When installing the timing cover, guide the seal over the crankshaft to prevent damage to the seal-s lip.
    Install or connect the following:


    Timing cover and gasket and torque the M10 bolts to 40 ft. lbs. (54 Nm) and the M6 bolts to 105 inch lbs. (12 Nm)


    Accessory drive belt tensioner pulley


    Power steering pump


    Crankshaft damper


    Crankshaft center bolt and torque the bolt to 125 ft. lbs. (170 Nm) using tool 8191


    Accessory drive belts


    Fan module and electrical wiring harness


    Upper radiator crossmember


    Negative battery cable

    Dec 25, 2010 | Dodge Intrepid Cars & Trucks

    1 Answer

    Timing chain replacement


    Timing Chain and Gears REMOVAL & INSTALLATION 1.9L Engine NOTE: The following procedure requires the use of the puller tool No. J-25031 or equivalent, and timing sprocket installation tool No. J-26587 or equivalent.
    1. Remove the timing (front) cover from the engine.
    2. Lock the shoe on the automatic adjuster in fully retracted position by depressing the adjuster lock lever. NOTE: To remove the timing chain, it may be necessary to remove the camshaft sprocket. Before removing the timing chain, be sure to align the timing marks.
    3. Remove timing chain from crankshaft sprocket.
    4. Check the timing sprockets for wear or damage. If crankshaft sprocket must be replaced, remove the sprocket and the pinion gear from crankshaft using the puller tool No. J-25031 or equivalent.
    5. Check timing chain for wear or damage; replace as necessary. Measure distance "L'' (40 links) with the chain stretched with a pull of approximately 22 lbs. (98N). Standard "L'' value is 15 in. (381mm); replace chain if "L'' is greater than 15.16 in. (385mm).
    6. Remove the automatic chain adjuster-to-engine bolt and the adjuster.
    7. To check the operation of the automatic chain adjuster, push the shoe inwards, if it becomes locked, the adjuster is working properly. The adjuster assembly must be replaced if rack teeth are found to be worn excessively.
    8. To remove the chain tensioner, remove the "E'' clip and the tensioner. Check the tensioner for wear or damage; if necessary, replace it. Fig. 1: Timing chain guide and tensioner - 1.9L engine 85383285.gif

    9. Inspect the tensioner pin for wear or damage. If replacement is necessary, remove the pin from the cylinder block using a pair of locking pliers. Lubricate the NEW pin tensioner with clean engine oil. Start the pin into block, then place the tensioner over the appropriate pin. Position the E-clip onto the pin, then (using a hammer) tap it into the block until clip just clears tensioner. Check the tensioner and adjuster for freedom of rotation on the pins.
    10. Inspect the guide for wear or damage and plugged lower oil jet. If replacement or cleaning is necessary, remove the guide bolts, the guide and the oil jet. Install a new guide and upper attaching bolt. Install the lower oil jet and bolt, so that the oil port is pointed toward crankshaft. To install: Fig. 2: Timing chain alignment and installation - 1.9L engine 85383286.gif
      Fig. 3: Inspecting the timing chain for wear 85383287.gif

    11. Install the timing sprocket and the pinion gear (groove-side toward the front cover). Align the key groove with crankshaft key, then drive it into position using installation tool No. J-26587 or equivalent.
    12. Turn the crankshaft so that key is turned toward the cylinder head-side (No. 1 and No. 4 pistons at TDC).
    13. Install the timing chain, align the timing chain mark plate with the mark on the crankshaft timing sprocket. The side of the chain with the mark plate is on the front-side and the side of chain with the most links between mark plates is on the chain guide-side. Keep the timing chain engaged with the camshaft timing sprocket until the camshaft timing sprocket is installed on the camshaft.
    14. Install the camshaft timing sprocket so that it's marked-side faces forward and it's triangular mark aligns with the chain mark plate.
    15. Install the automatic chain adjuster.
    16. Release the lock by depressing the shoe on adjuster by hand, and check to make certain the chain is properly tensioned when the lock is released.
    17. Install the timing cover assembly.
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    Dec 12, 2010 | 1993 GMC Sonoma Club

    1 Answer

    I need to know how to set thte timing chain


    Discoverd this indepth expalaination of process steps involved in the installation of the timing chain from an ASE certified technician. I hope this helps. See the repair manual on the link below.<br /> <br /> Link: <a href="http://www.2carpros.com/forum/2002-jaguar-xj8--gearbox-default-appear-on-dashboard/2000-jaguar-xj8-timing-chain-replacement-vt218070.html">http://www.2carpros.com/forum/2002-jaguar-xj8--gearbox-default-appear-on-dashboard/2000-jaguar-xj8-timing-chain-replacement-vt218070.html</a><br /> <table id="table14" style="BORDER-RIGHT: #000000 1px dashed; BORDER-TOP: #000000 1px dashed; BORDER-LEFT: #000000 1px dashed; BORDER-BOTTOM: #000000 1px dashed" bordercolordark="#000000" width="100%" bordercolorlight="#000000" border="0"> <tbody> <tr> <td style="BORDER-TOP-WIDTH: 1px" width="700"></td></tr> <tr> <td style="BORDER-TOP-WIDTH: 1px" width="700"><span class="name" roundtrip="0" lastvisited="3">By <a name="755408"></a><b roundtrip="0" lastvisited="0">Dave H</b>,<b> </b></span><span class="postdetails" roundtrip="0" lastvisited="0">Certified ASE Technician</span></td></tr> <tr> <td style="BORDER-TOP-WIDTH: 1px" width="100%" roundtrip="0" lastvisited="6"></td></tr> <tr> <td style="BORDER-TOP-WIDTH: 1px" width="700"></td></tr> <tr> <td style="BORDER-LEFT-WIDTH: 1px; BORDER-BOTTOM-WIDTH: 1px; BORDER-RIGHT-WIDTH: 1px"> </td> </tr> <tr> <td colspan="2"> <span class="postbody" roundtrip="0" lastvisited="77">PRIMARY TIMING CHAINS (NON-SUPERCHARGED) <br />NOTE:The 4.0L V8 has no engine timing alignment marks on the crankshaft or camshafts. Engine timing is achieved by installing the Crankshaft Setting Peg (303-531) and Camshaft Locking Tool (303-530). With the crankshaft setting peg in position, ensure the timing flat on each camshaft is in the uppermost position before installing camshaft locking tool. Variable camshaft timing unit may also be referred to as Variable Valve Timing (VVT) unit. <br /><br />NOTE:Special Tools Required: Crankshaft Setting Peg (303-531), Camshaft Locking Tool (303-530), Chain Tensioning Tool (303-532), Primary Chain Wedge (303-533) and Variable Camshaft Timing Oil Control Unit Setting Tool (303-654). See Fig. 232-Fig. 236 . <br /><br />NOTE:"A" bank refers to the right/passenger side of the vehicle and "B" bank refers to left/driver side of the vehicle. <br /><br />NOTE:Each door glass automatically drops 12 mm when the door is opened or when the convertible top is raised or lowered. It is important that windows are lowered before battery is disconnected to allow doors to shut properly. <br /><br />Removal ("A" Bank) <br />Tips Click a link to view tip <br />Tech1Tip: special tool <br /><br /><br />Remove timing cover. See TIMING CHAIN COVER (NON-SUPERCHARGED). <br />Remove the variable camshaft timing oil control solenoid. </span><br /> <span class="postbody" roundtrip="0" lastvisited="77">Remove the variable camshaft timing oil control unit housing retaining bolts and remove the variable camshaft timing oil control unit housing. </span><br /> <span class="postbody" roundtrip="0" lastvisited="77">Remove and discard the variable camshaft timing oil control unit housing "O" rings. <br />Raise and support vehicle. Remove the bolt which secures the Crankshaft Position (CKP) sensor to the flywheel housing. Remove the CKP sensor and allow it to hang free under the engine. Remove the torque converter bolts access grommet from the flywheel housing. </span><br /> <span class="postbody" roundtrip="0" lastvisited="77">Install the crankshaft damper bolt (old one) to the crankshaft, hand-tight only. Rotate crankshaft until the triangular arrow indent on the flywheel is visible through the access hole. See Fig. 144. Confirm that the timing flat on each camshaft is uppermost position. <br />Position the crankshaft so that the Crankshaft Setting Peg (303-531) engages fully into the timing slot. Install and tighten the bolt to secure the crankshaft setting peg. See Fig. 145. Remove the crankshaft damper bolt from the crankshaft and lower the vehicle. <br />Install the Camshaft Locking Tool (303-530) to the "A" bank camshafts, aligning the shafts slightly as necessary. Loosen the bolt that secures the exhaust camshaft sprocket and the bolt that secures the variable camshaft timing oil control unit. See Fig. 146. Remove camshaft locking tool. <br />Remove the primary chain tensioner bolts, primary chain tensioner and tensioner backing plate. See Fig. 147. <br />Remove the primary timing chain tensioner pivot bolt and remove the primary timing chain tensioner blade. See Fig. 148. <br />Remove the bolt which secures the primary timing chain guide. Noting the position of the primary timing chain guide, remove the primary timing chain guide from the upper retaining pin. See Fig. 149. <br />Remove the primary timing chain from the variable camshaft timing oil control unit and from the crankshaft sprocket. Clean and inspect all components. <br />Installation <br />If "B" bank timing chain was removed, see INSTALLATION. If not, go to next step. <br />If previously removed, install the timing chain sprocket to the crankshaft. The teeth of the "A" bank and the "B" bank timing chain sprockets on the crankshaft must be out of phase with each other. If they are in phase after installing, remove the sprocket, turn it on its vertical axis and reinstall sprocket. See Fig. 150. <br />Install the chain tensioning tool to the exhaust camshaft sprocket. Reposition the sprocket (and the variable camshaft timing oil control unit) for the most advantageous position for use of the tool. See Fig. 151. Remove the tool. <br />Install the primary timing chain into position over the crankshaft sprocket and the variable camshaft timing oil control unit. There must be no slack on the drive side of the primary timing chain and the sprockets must not be rotated on the camshafts, or the tensioning tool may not fit. See Fig. 152. <br />Install the primary timing chain tensioner blade to the cylinder block. See Fig. 148. Install the pivot bolt and tighten specification. See TORQUE SPECIFICATIONS. <br />Push the primary timing chain tensioner piston into the tensioner body to provide clearance for installing the primary timing chain. Insert a thin rigid wire through the hole in the end of the tensioner piston to displace the ball from the non-return valve seat. See Fig. 153. With the wire in position, press the piston fully into the tensioner body. Remove the wire. <br />Install the 2 primary timing chain tensioner bolts to the primary timing chain tensioner and locate the tensioner backing-plate on to the 2 bolts. Align and install the primary timing chain tensioner to the cylinder block and to the mating slot on the rear face of the primary timing chain tensioner blade. See Fig. 147. Tighten the primary timing chain tensioner bolts to specification. See TORQUE SPECIFICATIONS. <br />Use a Primary Chain Wedge (303-533), or 2 if needed, between the primary timing chain tensioner and primary timing chain tensioner blade, to take up the slack in the chain for tightening of the variable camshaft timing control unit and exhaust camshaft sprocket. See Fig. 154. <br />Using the chain tensioning tool, apply force to the tool in an counterclockwise direction to tension the chain on its drive side. See Fig. 151. While applying opposing force to the sprocket and chain, tighten the exhaust camshaft sprocket bolt to specification. See TORQUE SPECIFICATIONS. <br />Using the Variable Camshaft Timing Oil Control Unit Setting Tool (303-654), rotate the variable camshaft timing oil control unit fully counterclockwise to the fully retarded position. See Fig. 155. <br />Check that the primary chain wedges are still in place. While applying opposing force to the sprocket and chain using the chain tensioning tool, tighten the variable camshaft timing oil control unit bolt to specification. See TORQUE SPECIFICATIONS. Remove the chain tensioning tool and the primary chain wedges and camshaft locking tool. <br />Raise and support vehicle. Remove crankshaft setting peg. Install the CKP sensor and bolt to the flywheel housing. See Fig. 143. Tighten the CKP sensor bolt to specification. See TORQUE SPECIFICATIONS. Install the access grommet to the housing and lower the vehicle. <br />WARNING:Check that the ring dowels are engaged squarely. Fully locate the assembly as much as possible by hand. Failure to follow this procedure may result in damage to the vehicle. <br /><br />Install NEW "O" rings to the variable camshaft timing oil control unit housing. Lubricate the "O" rings and the bushing. Install the variable camshaft timing oil control unit housing. See Fig. 142. Install the variable camshaft timing oil control unit housing bolts. Tighten to specification. See TORQUE SPECIFICATIONS. <br />Install the variable camshaft timing oil control solenoid. See Fig. 141. Install and tighten the variable camshaft timing oil control solenoid bolt to specification. See TORQUE SPECIFICATIONS. <br />Install the timing chain cover. See TIMING CHAIN COVER (NON-SUPERCHARGED). </span><br /></td></tr></tbody></table>

    Aug 26, 2010 | 2001 Jaguar XJ8

    1 Answer

    What is the right way to time a 4cyl Chevy S-10 timing chain


    1998-2003 To Remove:
    1. Remove or disconnect the following:
      • Crankshaft pulley and hub
      • Drive belt tensioner gm_truck_s10_tcbolts.gif

      • Timing chain cover bolts gm_truck_s10_tc.gif

      • Timing chain cover and gasket
    2. Install a bolt in the end of the crankshaft CAUTION
      Do not install the crankshaft balancer bolt or a bolt longer than 1 inch or damage to the crankshaft threaded hole will result.
    3. Rotate crankshaft until the number 1 piston is at Top Dead Center of compression stroke.
    4. Make sure that the alignment marks are aligned with the tabs on the timing chain tensioner. gm-03-22-611.gif

    5. Measure distance between hole in bracket and unworn surface of timing chain tensioner shoe. NOTE: If distance between the hole and unworn surface of timing chain tensioner is greater than 0.314 in (8 mm), replace tensioner, timing chain and sprockets.
    6. Remove timing chain tensioner bolts.
    7. Remove the timing chain, timing chain tensioner and camshaft sprocket at the same time.
    8. Remove the crankshaft sprocket using special tool J 22888-20A or equivalent.
    9. Remove crankshaft sprocket alignment key.
    gm-03-22-612.gif

    NOTE: If any camshaft components are being replaced to correct a noise problem, all camshaft drive components must be replaced.
    To Install:
    1. Install the crankshaft sprocket alignment key.
    2. Install the crankshaft sprocket using special tool J 5590 or equivalent. gm-03-22-613.gif

    3. Compress the timing chain tensioner spring and insert a pin into the tensioner hole to retain the tensioner shoe.
    4. Install timing chain and timing chain tensioner (do not tighten tension bolts).
    5. Align the crankshaft and camshaft timing marks with the tab on the timing chain tensioner.
    6. Tighten the timing chain tensioner bolts.
      • Torque to: 18 ft lbs (24 Nm)
    7. Tighten the camshaft sprocket bolt.
      • Torque to: 96 ft lbs (130 Nm)
    8. Remove pin from timing chain tensioner hole.
    9. Remove bolt from end of crankshaft. CAUTION
      Inspect the timing chain cover for warping or damage. Replace if needed.
    10. Clean all timing chain cover mating surfaces.
    11. Install or connect the following:
      • Timing chain cover to the engine block
        1. Ensure that the gasket is installed properly in the groove in the timing chain cover
      • Timing chain cover and make sure it fully seated on the alignment dowel pins
      • Timing chain cover bolts
        1. Torque to: 97 inch lbs (11 Nm)
      • Drive belt tensioner
      • Crankshaft damper hub and the crankshaft pulley

    Aug 17, 2010 | 2000 Chevrolet S-10

    1 Answer

    How to change oil pump in 4.7


    Here you go:

    1. Remove the oil pan and pick-up tube.

    2. Remove the timing chain cover.

    3. Remove timing chain and tensioners.

    4. Remove the four (4) bolts, timing chain tensioner and oil pump.

    5. Position the oil pump on the crankshaft and install two (2) mounting bolts.

    6. Position the primary timing chain tensioner and install the two (2) remaining bolts.

    7. Tighten the pump and tensioner retaining bolts to 21 ft lbs in the sequence shown in attached photo.

    8. Install the secondary timing chain tensioners, chains, cover, pick-up tube, and oil pan with new gasket.

    See the photo below. Hope this helped and best wishes.

    bd3b588.jpg

    Jul 31, 2009 | 2000 Dodge Durango

    2 Answers

    Timing on 4.7 help


    INSTALLATION
    1. Using a vise, lightly compress the secondary chain tensioner piston until the piston step is flush with the tensioner body. Using a pin or suitable tool, release ratchet pawl by pulling pawl back against spring force through access hole on side of tensioner. While continuing to hold pawl back, Push ratchet device to approximately 2 mm from the tensioner body. Install Special Tool 8514 lock pin into hole on front of tensioner. Slowly open vise to transfer piston spring force to lock pin (Resetting Secondary Chain Tensioners).
    2. Position primary chain tensioner over oil pump and insert bolts into lower two holes on tensioner bracket. Tighten bolts to 28 N·m (250 in. lbs.). CAUTION: Overtightening the tensioner arm torx® bolt can cause severe damage to the cylinder head. Tighten torx® bolt to specified torque only.
    3. Install right side chain tensioner arm. Apply Mopar® Lock N, Seal to torx® bolt, tighten bolt to 17 N·m (150 in. lbs.). NOTE: The silver bolts retain the guides to the cylinder heads and the black bolts retain the guides to the engine block.
    4. Install the left side chain guide. Tighten the bolts to 28 N·m (250 in. lbs.). CAUTION: Overtightening the tensioner arm torx® bolt can cause severe damage to the cylinder head. Tighten torx® bolt to specified torque only.
    5. Install left side chain tensioner arm. Apply Mopar® Lock N, Seal to torx® bolt, tighten bolt to 17 N·m (150 in. lbs.).
    6. Install the right side chain guide. Tighten the bolts to 28 N·m (250 in. lbs.).
    7. Install both secondary chains onto the idler sprocket. Align two plated links on the secondary chains to be visible through the two lower openings on the idler sprocket (4 o'clock and 8 o'clock). Once the secondary timing chains are installed, position special tool 8515 to hold chains in place for installation (Installing Secondary Timing Chains on Idler Sprocket).
    8. Align primary chain double plated links with the timing mark at 12 o'clock on the idler sprocket. Align the primary chain single plated link with the timing mark at 6 o'clock on the crankshaft sprocket (Timing Chain System).
    9. Lubricate idler shaft and bushings with clean engine oil.
    10. Install all chains, crankshaft sprocket, and idler sprocket as an assembly (Installing Idler Gear, Primary and Secondary Timing Chains). After guiding both secondary chains through the block and cylinder head openings, affix chains with a elastic strap or the equivalent, This will maintain tension on chains to aid in installation. NOTE: It will be necessary to slightly rotate camshafts for sprocket installation.
    11. Align left camshaft sprocket “L” dot to plated link on chain.
    12. Align right camshaft sprocket “R” dot to plated link on chain. CAUTION: Remove excess oil from the camshaft sprocket bolt. Failure to do so can result in over-torque of bolt resulting in bolt failure.
    13. Remove Special Tool 8515, then attach both sprockets to camshafts. Remove excess oil from bolts, then Install sprocket bolts, but do not tighten at this time.
    14. Verify that all plated links are aligned with the marks on all sprockets and the “V8” marks on camshaft sprockets are at the 12 o'clock position (Timing Chain System). CAUTION: Ensure the plate between the left secondary chain tensioner and block is correctly installed.
    15. Install both secondary chain tensioners. Tighten bolts to 28 N·m (250 in. lbs.). NOTE: Left and right secondary chain tensioners are not common.
    16. Before installing idler sprocket bolt, lubricate washer with oil, and tighten idler sprocket assembly retaining bolt to 34 N·m (25 ft. lbs.).
    17. Remove all locking pins (3) from tensioners. CAUTION: After pulling locking pins out of each tensioner, DO NOT manually extend the tensioner(s) ratchet. Doing so will over tension the chains, resulting in noise and/or high timing chain loads.
    18. Using Special Tool 6958, Spanner with Adaptor Pins 8346, tighten left (Tightening Left Side Camshaft Sprocket Bolt) and right (Tightening Right Side Camshaft Sprocket Bolt). camshaft sprocket bolts to 122 N·m (90 ft. lbs.).
    19. Rotate engine two full revolutions. Verify timing marks are at the follow locations:
    20. Lubricate all three chains with engine oil.
    21. After installing all chains, it is recommended that the idler gear end play be checked (Measuring Idler Gear End Play). The end play must be within 0.10–0.25 mm (0.004–0.010 in.). If not within specification, the idler gear must be replaced.
    22. Install timing chain cover (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT / CHAIN COVER(S) - INSTALLATION) and crankshaft damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION).
    23. Install cylinder head covers (Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - INSTALLATION). NOTE: Before installing threaded plug in right cylinder head, the plug must be coated with sealant to prevent leaks.
    24. Coat the large threaded access plug with Mopar® Thread Sealant with Teflon, then install into the right cylinder head and tighten to 81 N·m (60 ft. lbs.) (Cylinder Head Access Plug Location).
    25. Install the oil fill housing.
    26. Install access plug in left cylinder head (Cylinder Head Access Plug Location).
    27. Install power steering pump (Refer to 19 - STEERING/PUMP - INSTALLATION).
    28. Install radiator fan shroud.
    29. Fill cooling system (Refer to 7 - COOLING - STANDARD PROCEDURE).
    30. Connect negative cable to battery.

    Jul 08, 2009 | 2000 Dodge Durango

    1 Answer

    I have a 99 dodge intrepid that threw a rod and my father-in-law and I have been trying to time the car for a year now. We get number one piston up but the mark on the oil pump doesnt line up with the mark...


    I'm not sure what you may be "doing wrong", but here is the manufacturer procedure for aligning the timing marks.
    d753c93.gif
    98f82f3.gif
    ^Refer to this diagram during step 12.
    046beb2.gif
    ^Refer to this diagram during step 13.
    95add8f.gif
    ^Refer to this diagram for step 19.

    1. Align crankshaft sprocket timing mark to the mark on oil pump housing. NOTE: Lubricate timing chain and guides with engine oil before installation.
    2. Place left side primary chain sprocket onto the chain so that the timing mark is located in-between the two (plated) timing links.
    3. Lower the primary chain with left side sprocket through the left cylinder head opening. NOTE: The camshaft sprockets can be allowed to float on the camshaft hub during installation.
    4. Loosely position left side camshaft sprocket over camshaft hub.
    5. Align timing (plated) link to the crankshaft sprocket timing mark.
    6. Position primary chain onto water pump drive sprocket.
    7. Align right camshaft sprocket timing mark to the timing (plated) link on the timing chain and loosely position over camshaft hub.
    8. Verify that all chain timing (plated) links are properly aligned to the timing marks on all sprockets.
    9. Install left side lower chain guide and tensioner arm. Tighten attaching bolts to 28 Nm (250 in. lbs.). NOTE: Inspect oil ring on chain guide access plug before installing. Replace O-ring as necessary.
    10. Install chain guide access plug to left side cylinder head. Tighten plug to 20 Nm (15 ft. lbs.)
    11. NOTE:
    To reset the primary timing chain tensioner, engine oil will first need to be purged from the tensioner.
    12. Purge oil from timing chain tensioner using the following procedure:
    a) Place the check ball end of tensioner into the shallow end of Special Tool 8186.
    b) Using hand pressure, slowly depress tensioner until oil is purged from tensioner.
    13. Reset timing chain tensioner using the following procedure:
    a) Position cylinder plunger into the deeper end of Special Tool 8186.
    b) Apply a downward force until tensioner is reset. NOTE: If oil was not first purged from the tensioner, use slight finger pressure to assist the center arm pin of Special Tool 8186 to unseat the tensioner's check ball. CAUTION: Ensure the tensioner is properly reset. The tensioner body must bottom against the top edge of Special Tool 8186. Failure to properly perform the resetting procedure may cause tensioner jamming.
    14. Install the reset chain tensioner into the right cylinder head.
    15. Position tensioner retaining plate and tighten bolts to 12 Nm (105 in. lbs.).
    16. Starting at the right cylinder bank, insert a 3/8" square drive extension with a breaker bar into intake camshaft drive hub. Rotate camshaft until the camshaft hub aligns to the camshaft sprocket and damper attaching holes. Install the sprocket attaching bolts and tighten to 28 Nm (250 in. lbs.).
    17. Turn the left side camshaft by inserting a 3/8" square drive extension with a breaker bar into intake camshaft drive hub and rotate camshaft until the sprocket attaching bolts can be installed. Tighten sprocket bolts to 28 Nm (250 in. lbs.).
    18. Rotate engine slightly clockwise to remove timing chain slack, if necessary.
    19. To arm the timing chain tensioner: Use a flat bladed pry tool to gently pry tensioner arm towards the tensioner slightly. Then, release the tensioner arm. Verify the tensioner is armed (extends).
    20. Install the timing chain cover, crankshaft damper, and cylinder head covers.
    21. Install camshaft position sensor and connect electrical connector.

    Hope this helps!
    Mitchell

    May 16, 2009 | 1999 Dodge Intrepid

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