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Replace water pump,timing belt ,belt tensioner,all hoses thermostat and coolant

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Where is the waterpump on 2003kia sorento lx ?


Water pump is Timing belt driven. It is below the Camshaft sprocket, in the timing case. If you want to repair/replace it here are the instructions.
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COMPONENTS

REMOVAL
  1. Using the drain plug, drain the coolant.
  2. Remove the drive belt and the engine coolant pump pulley.
  3. Remove the timing belt cover, the auto tensioner and idler pulley.
  4. Remove the water outlet fitting, the thermostat case and the water pump fitting.
  5. Remove the engine coolant pump mounting bolts.
  1. Remove the engine coolant pump assembly from the cylinder block.
INSPECTION
  1. Check the engine coolant Water pump for cracks, damage or wear, and replace the pump assembly if necessary.
  2. Check the bearing for damage, abnormal noise and sluggish rotation and replace the pump assembly if necessary.
  3. Check the seal it for leaks and replace the pump assembly if necessary.
INSTALLATION
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  1. Clean the gasket surfaces of the engine coolant pump body and the cylinder block.
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  1. Install the new engine coolant pump gasket and pump assembly. Tighten the bolts to the specified torque. Tightening torque
Engine coolant pump bolt:
Head mark "7": 17 - 22 Nm(170 - 220 kg.cm, 12 - 16 ft. lbs.)
  1. Install the water pump fitting, the thermostat case and the water outlet fitting.
  2. Install the auto tensioner and timing belt. Adjust the timing belt tension, then install the timing belt cover.
  3. Install the drive belt, coolant pump pulley and then adjust the auto tensioner.
  4. Refill the coolant.
  5. Run the engine and check for leaks.
Courtesy All Data LLC
© 2015 ALLDATA LLC. All rights reserved. Terms and Condit

Mar 15, 2015 | 2003 Kia Sorento

1 Answer

How do i change a waterpump on a 2001Volkswagen cabrio?


Your Cabrio has one of several 2.0L Volkswagen engines - determine your engine type from the
8th digit of your VIN, which will be either an "A", or "C",both are 2.0L engines.

Volkswagen 2.0L engines offered in 2001:
(a) 2.0L (Aba) Engine
(b) 2.0L (Aeg/Avh/Azg/Bdc/Bev/Bgd) Engine
(c) 2.0L (Aeg/Avh/Azg/Bdf) Engine

For completeness, I've included the water pump maintenance manual entries for all (3) 2.0L VW
engines offered in 2001. Note that the instructions below include (3) illustrations, which are
reproduced faithfully from the manual, but the last (2) illustrations are identical, since the last two
engines in the list above are virtually identical.

Volkswagen 2001 engines - water pump replacement

2.0L (Aba) Engine

Before servicing the vehicle, refer to the Precautions section.

Remove or disconnect:

1. Coolant

2. Thermostat housing from under the water pump housing.


Loosen but don't remove the bolts holding the pulley to the water pump.

Remove or disconnect:

Timing belt cover.

Alternator and/or steering pump as required to remove the water pump drive belt.

Water pump pulley. On some vehicles, the crankshaft pulley must also be removed by removing the bolts holding the pulley to the timing belt sprocket.

Water pump from its housing.


To install:


Be sure to clean the housing before installing the new gasket. Install the pump into the housing. Pump-to-housing bolts: 84 inch lbs. (10 Nm).

Install the water pump drive pulley. Bolts: 15 ft. lbs. (20 Nm). Install crankshaft drive pulley. Bolts: 15 ft. lbs. (20 Nm).

Adjust drive belt tension and install the thermostat and housing. Bolts: 84 inch lbs. (10 Nm).



archaeology_93.jpg

Fig. Water pump and thermostat housing-2.0L (ABA) engine

1. Before servicing the vehicle, refer to the Precautions Section.

2. Remove or disconnect:

Coolant

Thermostat housing from under the water pump housing.



3. Loosen but don't remove the bolts holding the pulley to the water pump.

4. Remove or disconnect:

Timing belt cover.

Alternator and/or steering pump as required to remove the water pump drive belt.

Water pump pulley. On some vehicles, the crankshaft pulley must also be removed by removing the bolts holding the pulley to the timing belt sprocket.

Water pump from its housing. Refer to figure of ABA engine's water pump above.

To install:

1. Be sure to clean the housing before installing the new gasket. Install the pump into the housing. Pump-to-housing bolts: 84 inch lbs. (10 Nm).

2. Install the water pump drive pulley. Bolts: 15 ft. lbs. (20 Nm). Install crankshaft drive pulley. Bolts: 15 ft. lbs. (20 Nm).

3. Adjust drive belt tension and install the thermostat and housing. Bolts: 84 inch lbs. (10 Nm).



2.0L (Aeg/Avh/Azg/Bdc/Bev/Bgd) Engine


1. Before servicing the vehicle, refer to the Precautions Section.

2. Remove or disconnect:

Negative battery cable.

Coolant.

Accessory drive belt and tensioner.

Upper and center timing belt covers.



3. Position the engine so that the No. 1 cylinder is at TDC.
WARNING
Cover the timing belt to protect it from being contaminated with coolant.


4. Loosen the timing belt tension and slide the belt off the water pump sprocket.

5. Remove or disconnect:

Timing belt guard (2) mounting bolt (1), if equipped.

Water pump mounting bolts (5), then the water pump (4).

O-ring (3) and clean the seating area.


To install:



archaeology_94.jpg



Fig. Exploded view of the water pump mounting-2.0L (AEG/AVH/AZG/BDF) engine

1. Install or connect:

O-ring, moistened with coolant.

Water pump so that the plug in the housing faces downward. Mounting bolts: 11 ft. lbs. (15 Nm).

Timing belt guard, if equipped. Mounting bolt: 15 ft. lbs. (20 Nm).

Timing belt.

Upper and center timing belt covers.

Accessory drive belt tensioner. Mounting bolt: 18 ft. lbs. (25 Nm).

Accessory drive belt.

Coolant.

Negative battery cable.



2. Check and clear any DTCs, then match the ECM to the TCM.


2.0L (Aeg/Avh/Azg/Bdf) Engine


1. Before servicing the vehicle, refer to the Precautions section.

2. Remove or disconnect:
1. Negative battery cable.

2. Coolant.

3. Accessory drive belt and tensioner.

4. Upper and center timing belt covers.


3. Position the engine so that the No. 1 cylinder is at TDC.

WARNING
Cover the timing belt to protect it from being contaminated with coolant.

Loosen the timing belt tension and slide the belt off the water pump sprocket.

Remove or disconnect:

1. Timing belt guard (2) mounting bolt (1).

2. Water pump mounting bolts (5), then the water pump (4).

3. O-ring (3) and clean the seating area.


To install:



archaeology_95.jpg


Fig. Exploded view of the water pump mounting-2.0L (AEG/AVH/AZG/BDF) engine


Install or connect:

1. O-ring, moistened with coolant.

2. Water pump so that the plug in the housing faces downward. Mounting bolts: 11 ft. lbs. (15 Nm).

3. Timing belt guard. Mounting bolt: 15 ft. lbs. (20 Nm).

4. Timing belt.

5. Upper and center timing belt covers.

6. Accessory drive belt tensioner. Mounting bolt: 18 ft. lbs. (25 Nm).

7. Accessory drive belt.

8. Coolant.

9. Negative battery cable.


Check and clear any DTCs, then match the ECM to the TCM.

Sep 13, 2011 | 2001 Volkswagen Cabrio

1 Answer

The water pump is not working how to fix it


Changing water pump invovles : remove the under cover, draining coolant, remove upper and lower radiator hoses, resservior tank hose, fresh air duct remove engine fan and shroud together loosen altenatormounting bolt and adjustment bolt remove altenator belt and fan pully, remove the 3 fan brakett assembly bolts and brackett assembly, remove the upper and lower timing belt covers . Turn crankshaft so #1 cylinder is at TDC then loosen timing belt tensioner lock bolt and pry tensioner away to loosen belt retighten tensioner lock bolt, remove and inspect timing belt as now is the time to replace bad or worn belt remove the water pump bolts and then same the coolant pump is the plate with the timing belt tensioner and idler pulley and a cogged gear at lower right. clean mating surfaces install in reverse order tighten coolant pump bolts to 16 ft-lb and tihgten tensioner bolt to 32 ft-lb coolant capacity about 7 quarts. be ecofreindly dispose of coolant according to local laws

Jun 01, 2011 | 1998 Kia Sportage

1 Answer

How do i replace the water pump on a 1997 rodeo v6?


YOU HAVE TO REMOVE TIMING BELT AND IDLER PULLEY.YOU NEED TO REPLACE TIMING BELT WHEN YOU REPLACE WATER PUMP.TO REPLACE WATER PUMP. DRAIN COOLANT SYSTEM.REMOVE UPPER RADIATOR HOSE.REMOVE TIMING BELT AND IDLER PULLEY.UNBOLT AND REMOVE THE WATER PUMP.CLEAN ANY GASKET MATERIAL OR SEALANT RESIDUE FROM THE WATER PUMP MATING SEALING SURFACES.WHEN INSTALLING NEW WATER PUMP BESURE TO USE A SEALANT ON BOTH SIDES OF WATER PUMP GASKET TO KEEP IT FROM LEAKING COOLANT.TORQUE WATER PUMP BOLTS TO 13 FT LBS IN A TWO STEP CRISSCROSS SEQUENCE.INSTALL THE IDLER PULLEY.TIGHTEN THE MOUNTING BOLT TO 31 FT LBS.INSTALL AND TENSION THE TIMING BELT.INSTALL THE UPPER RADIATOR HOSE.REFILL BLEED THE COOLANT SYSTEM.

Feb 19, 2011 | 1997 Isuzu Rodeo

1 Answer

Replacing water pump


This is for the 3.9 v6 you did not specify motor size.
Hope this helps, it it does please leave feedback Thank You and Good Luck


The water pump can be removed and installed without discharging the air conditioning system (if equipped).
  1. Disconnect battery negative cable.
  2. Drain cooling system.
  3. Do not waste reusable coolant. If solution is clean, drain coolant into a clean container for reuse.
WARNING: CONSTANT TENSION HOSE CLAMPS ARE USED ON MOST COOLING SYSTEM HOSES. WHEN REMOVING OR INSTALLING, USE ONLY TOOLS DESIGNED FOR SERVICING THIS TYPE OF CLAMP, SUCH AS SPECIAL CLAMP TOOL (NUMBER 6094). SNAP-ON CLAMP TOOL (NUMBER HPC-20) MAY BE USED FOR LARGER CLAMPS. ALWAYS WEAR SAFETY GLASSES WHEN SERVICING CONSTANT TENSION CLAMPS.

CAUTION: A number or letter is stamped into the tongue of constant tension clamps. If replacement is necessary, use only an original equipment clamp with matching number or letter.


  1. Remove upper radiator hose clamp and hose at radiator.
Fan Blade And Viscous Fan Drive-3.9L/5.2L/5.9L Engines 81898572


  1. The thermal viscous fan drive is attached (threaded) to the water pump hub shaft. Remove fan/viscous fan drive assembly from water pump by turning mounting nut counterclockwise as viewed from front. Threads on viscous fan drive are RIGHT HAND. A Snap-On 36 MM Fan Wrench (number SP346 from Snap-On Cummins Diesel Tool Set number 2017DSP) can be used. Place a bar or screwdriver between water pump pulley bolts to prevent pulley from rotating. Do not attempt to remove fan/viscous fan drive assembly from vehicle at this time.
  2. If water pump is being replaced, do not unbolt fan blade assembly from thermal viscous fan drive.
  3. Remove fan shroud attaching hardware (two bolts at bottom-two clips at top).
  4. Remove fan shroud and fan blade/viscous fan drive assembly from vehicle as a complete unit.
  5. After removing fan blade/viscous fan drive assembly, do not place thermal viscous fan drive in horizontal position. If stored horizontally, silicone fluid in viscous fan drive could drain into its bearing assembly and contaminate lubricant.
  6. Do not remove water pump pulley bolts at this time.
Automatic Belt Tensioner Assembly-3.9L/5.2L/5.9L Engines 81898573


  1. Remove accessory drive belt as follows: The drive belt is equipped with a spring loaded automatic tensioner. Relax tension from belt by rotating tensioner clockwise (as viewed from front). When all belt tension has been relaxed, remove accessory drive belt.
  2. Remove four water pump pulley-to-water pump hub bolts and remove pulley from vehicle.
  3. Remove lower radiator hose clamp and remove lower hose at water pump.
  4. Remove heater hose clamp and heater hose from heater hose coolant return tube.
Coolant Return Tube-3.9L/5.2L/5.9L Engines-Typical 81898574


  1. Loosen heater hose coolant return tube mounting bolt and remove tube from water pump. Discard the old tube O-ring.
Water Pump Bolts-3.9L/5.2L/5.9L Engines 81898575


  1. Remove seven water pump mounting bolts.
  2. Loosen clamp at water pump end of bypass hose. Slip bypass hose from water pump while removing pump from vehicle. Discard old gasket.
CAUTION: Do not pry water pump at timing chain case/cover. The machined surfaces may be damaged resulting in leaks.


Belt Routing-3.9L/5.2L/5.9L Engines 81898576

Jan 01, 2011 | 1999 Dodge Durango

1 Answer

Timing belt removal 94 mercury villager


Hi, Disconnect battery ground cable, then drain coolant. Remove accessory drive belts. Remove A/C compressor drive belt idler pulley (tensioner) bolts, then idler pulley (tensioner). Remove upper radiator hose bracket bolt. Loosen two upper radiator hose clamps, then remove upper hose and bracket. Remove coolant bypass hose between thermostat housing and intake manifold coolant outlet. Disconnect main wiring harness from upper front cover (timing belt) cover, then remove eight upper timing belt cover bolts, then the upper cover, Fig. 20. Raise and support vehicle. Remove right front wheel and tire assembly and splash shield. Use strap wrench tool No. D85L-6000-A, or equivalent, to hold water pump pulley while removing water pump pulley bolts. Remove water pump pulley from water pump. Remove crankshaft pulley. Remove five lower timing belt cover attaching bolts and the cover. Rotate crankshaft in a clockwise direction to align crankshaft and camshaft sprocket timing marks, Fig. 21. If timing belt is to be reused, mark direction of rotation. Loosen timing belt tensioner nut, then remove timing belt. CAUTION: With timing belt removed, avoid turning camshaft or crankshaft. If movement is required, exercise extreme caution to avoid valve damage caused by piston contact.
Take care

Jul 24, 2010 | 1995 Mercury Villager

1 Answer

How do you change the water pump on a 1995 nissan maxima?


Water Pump REMOVAL & INSTALLATION VG30E Engine The water pump is located in the front center of the engine. Fig. 1: The timing belt cover must be removed to fully access the water pump 89613g33.gif
NOTE: Be careful not to spill coolant on the timing belt when performing this procedure.
  1. Drain the cooling system through the drain plug at the bottom of the radiator, and the drain plugs on both sides of the block. CAUTION
    Never open, service or drain the radiator or cooling system when hot; serious burns can occur from the steam and hot coolant. Also, when draining engine coolant, keep in mind that cats and dogs are attracted to ethylene glycol antifreeze and could drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantities. Always drain coolant into a sealable container. Coolant should be reused unless it is contaminated or is several years old.
  2. Remove the upper radiator hose.
  3. Loosen and remove the drive belt(s) from the water pump pulley.
  4. To make the operation easier, remove the timing belt cover. If necessary, remove the thermostat housing and gasket for access.
  5. Remove the water pump-to-engine bolts (noting different lengths) and remove the pump. If the water pump has excessive end play or rough operation, replace it. To install:
  6. Clean the gasket mounting surfaces.
  7. Use a new gasket and coat the gasket with sealant. Reinstall the pump and torque the water pump-to-engine bolts evenly to 12–15 ft. lbs. (16–21 Nm).
  8. If the thermostat housing was removed, install it with a new gasket. Install the cruise control unit if removed.
  9. Install the tensioner, tensioner bracket, air conditioning belt and adjust the belt correctly.
  10. Install the upper radiator hose.
  11. Refill the cooling system. Connect the negative battery cable.
  12. Start the engine, run to normal operating temperature and check for the correct coolant level and for leaks.
VE30DE Engine The water pump is located in the front center of the engine. Fig. 2: Water pump location and torque specifications — VE30DE engine 89613g39.gif
  1. Remove the splash shield on the passenger side of the vehicle.
  2. Drain the cooling system. CAUTION
    Never open, service or drain the radiator or cooling system when hot; serious burns can occur from the steam and hot coolant. Also, when draining engine coolant, keep in mind that cats and dogs are attracted to ethylene glycol antifreeze and could drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantities. Always drain coolant into a sealable container. Coolant should be reused unless it is contaminated or is several years old.
  3. Remove the upper radiator hose to access the upper water pump bolts.
  4. Remove the small hose attached the upper part of the water pump. Fig. 3: Removing the upper radiator hose will allow better access to the upper bolts and the small hose attached to the pump 89613pj7.jpg

  5. Remove the drive belts from the front of the engine.
  6. Remove the tensioner pulley for the air conditioning compressor belt. Fig. 4: Removing the A/C belt tensioner will allow more room to remove the pump once it's unbolted from the engine 89613pk1.jpg
    NOTE: It is recommended that the crankshaft damper be removed to make water pump removal and installation easier.
  7. Remove the water pump pulley-to-water pump bolts, followed by the pulley. Fig. 5: Use a prybar with a square edge to hold the pulley in place while loosening the bolts; then unscrew them by hand 89613pj5.jpg

  8. Remove the water pump-to-engine bolts. Label each bolt, noting location, and bolt length. WARNING
    Failure to install the bolts of different lengths in their proper locations could result in a cracked timing chain cover, requiring time consuming and costly repair. Be sure to label each bolt and its location.
  9. Remove the water pump from the engine. If the water pump has excessive end play or rough operation, replace it. Fig. 6: The water pump has to be carefully positioned for removal 89613pj8.jpg
    Fig. 7: Use locking pliers and carefully twist out the timing pointer if pump removal is difficult 89613pk2.jpg
    To install:
  10. Clean the gasket mounting surfaces and grooves.
  11. Using liquid sealant, apply a continuous bead to the gasket mounting surfaces of the water pump.
  12. Install the water pump and torque water pump-to-engine bolts to 12–15 ft. lbs. (16–21 Nm).
  13. Install the water pump pulley and torque the water pump pulley-to-water pump bolts to 4.6–6.1 ft. lbs. (6.3–8.3 Nm).
  14. Install the tensioner pulley for the air conditioning compressor belt.
  15. Install the crankshaft damper, if removed.
  16. Install the timing pointer, if removed.
  17. Install the drive belts from the engine and set the proper tension.
  18. Install the splash shield on the passenger side of the vehicle.
  19. Attach the hoses to the upper water pump and the main inlet pipe.
  20. Refill the cooling system to the appropriate capacity.
  21. Start the engine, run to normal operating temperature and check for the correct coolant level and for leaks.

Jul 07, 2010 | 1995 Nissan Maxima

1 Answer

How do I change a water pump on a 2004 kia sorento?


Kia Sorento 2003-05
Water Pump - Removal & Installation
  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Drain the cooling system.
  3. Disconnect the negative battery cable.
  4. Remove the drive belt and the water pump pulley.
  5. Remove the timing belt cover, timing belt, auto tensioner and idler pulley.
  6. Remove the water outlet fitting, the thermostat case and the water pump fitting.
  7. Remove the water pump mounting bolts.
  8. Remove the water pump.

  9. dc45c19.jpg

    Fig. Water pump and timing belt assembly-exploded view

To install:

1016213.jpg

Fig. Water pump bolt locations
  1. Clean the gasket surfaces of the water pump body and the cylinder block.
  2. Install the new water pump gasket and pump assembly. Tighten the bolts to 12-16 ft. lbs. (17-22 Nm).
  3. Install the water pump fitting, the thermostat case and the water outlet fitting.
  4. Install the auto tensioner and timing belt. Adjust the timing belt tension, then install the timing belt cover.
  5. Install the drive belt, water pump pulley and then adjust the auto tensioner.
  6. Refill the coolant.
  7. Run the engine and check for leaks.

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Drain the cooling system.
  3. Disconnect the negative battery cable.
  4. Remove the drive belt and the water pump pulley.
  5. Remove the timing belt cover, timing belt, auto tensioner and idler pulley.
  6. Remove the water outlet fitting, the thermostat case and the water pump fitting.
  7. Remove the water pump mounting bolts.
  8. Remove the water pump.

To install:


e9be8c3.jpg

Fig. Water pump bolt locations

596080e.jpg

Fig. Water pump O-ring installation
  1. Clean the gasket surfaces of the water pump body and the cylinder block.
  2. Install the new water pump gasket and pump assembly. Tighten the bolts to 12-16 ft. lbs. (17-22 Nm).
  3. Install the water pump fitting, the thermostat case and the water outlet fitting.
  4. Install the auto tensioner and timing belt. Adjust the timing belt tension, then install the timing belt cover.
  5. Install the drive belt, water pump pulley and then adjust the auto tensioner.
  6. To adjust the drive belt tension, hang the belt on the pulley of the tensioner and install the tensioner.
    NOTE If the tensioner is already installed, loosen its mounting bolts to allow belt installation
  7. Install the drive belt.
  8. Adjust the belt tension to specification by turning the adjusting bolt clockwise or counterclockwise.
  9. Air conditioning belt tension should be 0.28-0.039 inch. Alternator belt tension should be 0.39-0.051 inch. Power steering belt tension should be 0.31-0.051 inch.
  10. Torque the tensioner assembly bolt to 33-36 ft. lbs. (45-50 Nm).
  11. Refill the coolant.
  12. Run the engine and check for leaks.

TY for using Fixya; remember comment and rated this.

Apr 01, 2010 | 2004 Kia Sorento

1 Answer

2006 dodge dakota water pump replacement instructions 3.7L


The water pump can be removed and installed without discharging the air conditioning system (if equipped).

  1. Disconnect battery negative cable.
  2. Drain cooling system. Refer to Draining and Filling found under Cooling System, Service and Repair.
  3. Do not waste reusable coolant. If solution is clean, drain coolant into a clean container for reuse. WARNING: CONSTANT TENSION HOSE CLAMPS ARE USED ON MOST COOLING SYSTEM HOSES. WHEN REMOVING OR INSTALLING, USE ONLY TOOLS DESIGNED FOR SERVICING THIS TYPE OF CLAMP, SUCH AS SPECIAL CLAMP TOOL (NUMBER 6094). SNAP-ON CLAMP TOOL (NUMBER HPC-20) MAY BE USED FOR LARGER CLAMPS. ALWAYS WEAR SAFETY GLASSES WHEN SERVICING CONSTANT TENSION CLAMPS. CAUTION: A number or letter is stamped into the tongue of constant tension clamps. If replacement is necessary, use only an original equipment clamp with matching number or letter.
  4. Remove upper radiator hose clamp and hose at radiator.
  5. The thermal viscous fan drive is attached (threaded) to the water pump hub shaft. Remove fan/viscous fan drive assembly from water pump by turning mounting nut counterclockwise as viewed from front. Threads on viscous fan drive are RIGHT HAND. A Snap-On 36 MM Fan Wrench (number SP346 from Snap-On Cummins Diesel Tool Set number 2017DSP) can be used. Place a bar or screwdriver between water pump pulley bolts to prevent pulley from rotating. Do not attempt to remove fan/viscous fan drive assembly from vehicle at this time.
  6. 6. If water pump is being replaced, do not unbolt fan blade assembly from thermal viscous fan drive.
  7. Remove fan shroud attaching hardware (two bolts at bottom-two clips at top).
  8. Remove fan shroud and fan blade/viscous fan drive assembly from vehicle as a complete unit.
  9. After removing fan blade/viscous fan drive assembly, do not place thermal viscous fan drive in horizontal position. If stored horizontally, silicone fluid in viscous fan drive could drain into its bearing assembly and contaminate lubricant.
  10. Do not remove water pump pulley bolts at this time.
  11. Remove accessory drive belt as follows: The drive belt is equipped with a spring loaded automatic tensioner. Relax tension from belt by rotating tensioner clockwise (as viewed from front). When all belt tension has been relaxed, remove accessory drive belt.
  12. 12. Remove four water pump pulley-to-water pump hub bolts and remove pulley from vehicle.
  13. Remove lower radiator hose clamp and remove lower hose at water pump.
  14. Remove heater hose clamp and heater hose from heater hose coolant return tube.
  15. Loosen heater hose coolant return tube mounting bolt and remove tube from water pump. Discard the old tube O-ring.
  16. Remove seven water pump mounting bolts.
  17. Loosen clamp at water pump end of bypass hose. Slip bypass hose from water pump while removing pump from vehicle. Discard old gasket. CAUTION: Do not pry water pump at timing chain case/cover. The machined surfaces may be damaged resulting in leaks.

INSTALLATION

  1. Clean gasket mating surfaces.
  2. Using a new gasket, install water pump to engine as follows: Guide water pump nipple into bypass hose as pump is being installed. Install water pump bolts. Tighten water pump mounting bolts to 40 Nm (30 ft. lbs.) torque.
  3. Position bypass hose clamp to bypass hose.
  4. Spin water pump to be sure that pump impeller does not rub against timing chain case/cover.
  5. Install a new O-ring to the heater hose coolant return tube. Coat the new O-ring with antifreeze before installation.
  6. Install coolant return tube and its mounting bolt to engine. Be sure the slot in tube bracket is bottomed to mounting bolt. This will properly position return tube.
  7. Connect radiator lower hose to water pump.
  8. Connect heater hose and hose clamp to coolant return tube.
  9. Install water pump pulley. Tighten bolts to 27 Nm (20 ft. lbs.) torque. Place a bar or screwdriver between water pump pulley bolts to prevent pulley from rotating.
  10. Relax tension from belt tensioner. Install accessory drive belt.
  11. CAUTION: When installing the serpentine accessory drive belt, the belt must be routed correctly. If not, engine may overheat due to water pump rotating in wrong direction. Refer to Illustration above for correct belt routing. The correct belt with correct length must be used.
  12. Position fan shroud and fan blade/viscous fan drive assembly to vehicle as a complete unit.
  13. Install fan shroud.
  14. Install fan blade/viscous fan drive assembly to water pump shaft.
  15. Fill cooling system.
  16. Connect battery negative cable.
  17. Start and warm the engine. Check for leaks.

Feb 28, 2010 | 2006 Dodge Dakota

2 Answers

Water pump replacment precedure on 2001 jag stype 3.0


Hello
To replace water pump : Raise the car
1- Drain cooling system. 2- Remove drive belt tensioner clip (if there is one) 3- Remove accessory drivebelt * Rotate the belt tensioner counter clock wise , 3/8 inch square drive bar should do it
* Remove accessory drive belt
4- Lower the car 5- Remove the upper shield. 6- Remove the throttle body. 7- Detch the coolant hose from housing assembly. 8- Remove the upper radiator mounting bracket 9- Detach the hose assembly from the water pump and lower hose. 10- Remove the hose assembly * Detach the hose clips
11- Remove intake manifold support bracket * Detach wiring harness
* Remove intake manifold support bracket
12- Detach coolant hose from water pump 13- Remove coolant hose from the water pump to lower housing. 14- Remove water pump
Installation :
in reverse order and make sure to use new gaskets and seals

Jul 07, 2009 | 2001 Jaguar S-Type

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