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Removing altenator on 2004 kia sedona 3.5

Removal of altenator on 2004 kia sedona van 3.5

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These are instructions that I found online. From reading them I am glad I have not yet had to replace the alternator on "MY" Sedona. Hope this helps as the KIA manual does not supply alternator R & R instructions. Good luck.
As for #5 I removed the front wheel and plastic panel when I had to replace "just" the serpentine belts and idler pulley.
1. Remove the terminal connections on the battery. Allow 30 minutes to pass for the airbags to automatically disable.
2. Remove the air filter intake. The air filter intake is the large plastic box above the radiator that is connected to the air filter housing. With the air filter intake removed, you can now remove the support beam above the radiator itself. You will have to use a Phillips screwdriver to remove a total of 10 screws from the support beam.
3. Place the large pan underneath the vehicle right under the radiator. Unplug the two radiator hoses that are connected to the radiator.
4. Remove the pipe that the radiator hoses were connected to. Remove both fans that are attached to the radiator by unscrewing the four screws holding each fan in place. This will allow access to the alternator itself.
5. Remove the serpentine belt by loosening the manual adjustment pulley held in place by two nuts. Use the socket wrench to remove the nuts and then remove the serpentine belt. Remove the support bar that connects the engine block to the alternator. Remove the 2 screws holding the support bar in place to remove it.
6. Remove the three bolts on the left side of the alternator. Disconnect the wire harness to the alternator by squeezing the tabs and pulling it out. Disconnect the hot connector by pulling it out. Pull the alternator out of the vehicle. Place the new alternator into the vehicle and reconnect the hot connector and wire harness to the alternator.
7. Reattach the support bar by reinstalling the two screws. Reattach the serpentine belt into the vehicle and tighten the manual adjustment pulley. Reattach the two nuts holding it into place.
8. Reattach the fans attached to the radiator. Make sure there are four screws for each fan to secure it into place. Reattach the pipe that the radiator hoses were connected to and reconnect the two hoses that were connected to the radiator.
9. Use all ten screws to reattach the black support beam above the radiator. Place the air filter intake back into the vehicle. Reconnect the terminal connections to the battery and close the hood.

Posted on Feb 02, 2013

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mrgreenz
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SOURCE: 2004 Kia Sedona trying to find the starter.

it is located on the drivers side underneath the van. you have to remove it from the underside of the car. you will need a 17 millimeter socket or wrench. Remove the ground cable before attempting to remove the starter.

Posted on Nov 28, 2008

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SOURCE: Replacing thermostat 2004 Kia sedona

relacing the termostat in a 2002 kia sedona

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SOURCE: how do i change the spark plugs on 2003 kia sedona van

Hey bobnatboys,
The back 3 spark plugs are a pain to get to.
But I have 2 methods, which perhaps you can put 2 an 2 together to make it easier for yourself.
firstly make sure you buy new ignition leads because they can break when removing them from the spark plugs. The front (cylinders 1, 3, 5) are easy to get to with 3/8" drive sparl plug socket, an extension bar and ratchet. As for the back 3, put the vehicle up on stands at the front, grab the spark plug socket, a short extension bar and the rachet, crawl underneath the front of the car on your back and start swearing. 2 hands are required. First off, remove the plug leads by a small twist then pull. This is where the plug lead might break. Once the ignition leads are out of the way (yes, even though they seem to come up hard against the firewall - by manipulating them they can be removed), drop the plug socket down the hole onto the spark plug, feed the short extension bar into the hole and click it onto the socket, then feed the ratchet up to the extension bar (2 hands) and proceed to loosen/undo the spark plug. If you don't have the socket with the rubber piece in the end of it - to grip onto the plug, then you will need a thin magnet to drag them out with. Reverse the process for installation.
Now the second option is remove the inlet manifold, its an easy procedure, and no need to hoist the car, just remember once the inlet manifold is off, block the holes to prevent things from falling in.

Posted on Apr 08, 2009

  • 4 Answers

SOURCE: Blown headlight

One thing about replaceing the bulbs. Make sure you clean them before putting them back into the housing. Even the body oil from your finger will shorten the life of the bulbs. Most bulbs I have used come with instructions on what to use to clean them.

Posted on Dec 12, 2009

  • 4793 Answers

SOURCE: We cannot remove 2nd seat in our 02 Kia Sedona. We

move seat completely back.take off head restraint,tip backrest forward flat to seat, then, grab the pull cord and pull backward so that seat tips forward then grab bars on front of underseat and squeeze together and lift.be careful these seats ARE HEAVY.

Posted on Feb 22, 2010

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