BATTERY CABLE NUT size DODGE CARAVAN - Caravan Dodge Cars & Trucks

Disconnect the battery at its negative terminal, loosening the clamp nut for the black battery cable with a wrench, then disconnect the positive cable. Pull the heat shield off the battery.

Remove the ECM's upper bracket mounting bolts with a wrench and disconnect the electrical connectors.

Unscrew and remove the bolts for the headlight housing near the battery and ECM, pull the housing out and disconnect the electrical connectors for all of the headlight bulbs.

Remove the lower mounting bolt for the module and remove it from the van's engine compartment. Hold the module by the body without touching its terminals to avoid static shock.

Read more : http://www.ehow.com/how_7533175_replace-ecm-dodge-caravan.html

I’m happy to assist further over the phone at https://www.6ya.com/expert/jeremy_d728a59f986299fa

27 mil

it is metric not sure of the size. start with a 17mm and work from there

Disconnect negative battery cable. There is one wire from ignition to pull off. Then remove the wire and nut to battery cable. Remove the two bolts holding in the starter. Lastly, pull the starter out from the bottom or if possible up through the top.

You can go to autozone,com and register for a free account. Then, login to the account, choose van year, make, model, and engine size.
Finally, click on view repair manual

Now you have a free repair manual for your van with diagrams and step by step directions

Hi!! You need a 15mm socket and a 6" long extension there, is only 2 bolts fastening the starter and 2 more for the electrical connections to the solenoid, one is 8mm and the other is 13mm.
DISCONNECT (-) NEGATIVE BATTERY CABLE BEFORE REMOVING STARTER.
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Caravan, Grand Voyager, Town and Country, Voyager, 2000-2004
Starter - Removal & Installation

1. Before servicing the vehicle, refer to the Precautions Section.
2. Remove or disconnect the following:
   Negative battery cable Starter harness connectors Starter motor

To install:
Install or connect the following:
Starter motor. Torque the bolts to 35 ft. lbs. (47 Nm). Starter harness connectors. Torque the battery cable nut to 100 inch lbs. (11 Nm). Negative battery cable


Hope this help (remember comment and rated this).

Chrysler Caravan/Voyager/Town and Country 1996-1999 Starter - REMOVAL & INSTALLATION(see Figures 7, 8, 9, 10 and 11)



Fig. 7: Disengage the solenoid wiring connector, then the battery positive (B+) nut and wire from the starter motor



Fig. 8: Remove the 3 starter motor-to-transaxle bellhousing mounting bolts



Fig. 9: Remove the starter motor from the vehicle



Fig. 10: After removing the starter motor, examine the teeth of the flywheel for excessive wear or damage. Repair if necessary



Fig. 11: If the old starter is going to be re-installed, check the condition of the pinion gear teeth. Replace the starter if the pinion gear shows excessive wear or damage

1. Disconnect the negative battery cable.
2. Raise and safely support the front of the vehicle securely on jackstands.
3. Disengage the solenoid wiring connector from the terminal. This connection may be held in place by a retaining nut, or it could be a push-in connector.
4. Remove the B+ nut and wire from the starter motor terminal.
5. Remove the starter motor-to-transaxle bellhousing mounting bolts.
6. Remove the starter from the vehicle. If equipped, remove the starter motor spacer.
   

To install:

1. If equipped, hold the starter motor spacer in position.
2. Install the starter motor into position on the vehicle.
3. Install the starter motor-to-transaxle bellhousing mounting bolts. Tighten the mounting bolts to 40 ft. lbs. (54 Nm).
4. Engage the solenoid wiring connector onto the starter terminal.
5. Connect the B+ wire and tighten the retaining nut to 90 inch lbs. (10 Nm).
6. Lower the vehicle.
7. Connect the negative battery cable.
8. Verify starter motor operation.

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Removal & Installation (2.4L)
Disconnect negative battery cable. Disconnect air temperature sensor harness connector. Remove air
cleaner assembly. Remove evaporative purge solenoid from bracket, and position aside. Disconnect
field harness connector from generator. Remove B+ terminal nut and wire from generator. Remove
accessory drive belt. Remove generator mounting bolts. Remove generator. To install, reverse
removal procedure. Tighten fasteners to specification.

Removal & Installation (3.3L & 3.8L)
Disconnect negative battery cable. Disconnect field harness connector from generator. Remove B+
terminal nut and wire from generator. Raise and support vehicle. Remove right front lower splash
shield. Remove accessory drive belt. Remove lower engine oil dip stick mounting bolt, located near
engine oil filter. Remove harness from engine oil dip stick. Remove 3 generator mounting bolts.
Lower vehicle. Remove engine oil dip stick tube from vehicle. Roll and remove generator. To install,
reverse removal procedure. Tighten fasteners to specification. See

Starter - Removal & installing

1. Disconnect the negative battery cable.
2. Raise and safely support the front of the vehicle securely on jackstands.
3. Disengage the solenoid wiring connector from the terminal. This connection may be held in place by a retaining nut, or it could be a push-in connector.
4. Remove the B+ nut and wire from the starter motor terminal.
5. Remove the starter motor-to-transaxle bellhousing mounting bolts.
6. Remove the starter from the vehicle. If equipped, remove the starter motor spacer.

To install:

1. If equipped, hold the starter motor spacer in position.
2. Install the starter motor into position on the vehicle.
3. Install the starter motor-to-transaxle bellhousing mounting bolts. Tighten the mounting bolts to 40 ft. lbs. (54 Nm).
4. Engage the solenoid wiring connector onto the starter terminal.
5. Connect the B+ wire and tighten the retaining nut to 90 inch lbs. (10 Nm).
6. Lower the vehicle.
7. Connect the negative battery cable.
8. Verify starter motor operation.

Disengage the solenoid wiring connector, then the battery positive (B+) nut and wire from the starter motor



Remove the 3 starter motor-to-transaxle bellhousing mounting bolts



Remove the starter motor from the vehicle


The starter relay is located in the Power Distribution Center (PDC) in the engine compartment. Refer to the underside of the PDC cover for starter relay location.

Hope helped with this (remember rated this help) Good luck.

Try looking on the front side of the engine between the oil filter and transmission.

Removal & Installation

1. Remove or disconnect the following:
   • Negative battery cable
   • Starter harness connectors
   • Starter motor

To install:

1. Install or connect the following:
   • Starter motor. Torque the bolts to 35 ft. lbs. (47 Nm).
   • Starter harness connectors. Torque the battery cable nut to 100 inch lbs. (11 Nm).
   • Negative battery cable