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Compressing the rear disc brake caliper ford mondeo mark 3

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Posted on Jan 02, 2017

  • 3600 Answers

SOURCE: I can't seem to compress calipers for replacing

open the blled valve and try to compress, if it does not compress make sure your emergency barke is not on, if it's not on then compress calipers if it won't compress you may have a sticking caliper,if sticking remove one caliper and push the brake pedal down it should dislodge the stuck brake caliper if not you have a bad master cylinder check valve.

Posted on Jun 13, 2009

  • 85 Answers

SOURCE: Rear brake caliper doesn't compress...

I had the 1990 pontiac grand prix and learned of this the hard way myself. if I remember correctly there was a specialty wrench (very cheap in price and simply made) you can buy or loan out at the parts house. the brake piston has to screw back in while the outer portion of the piston remain still, something like that. its been ten years but I remember getting the tool needed and it all made perfect sense and wasnt a bad job to do after all. very easy. the rear brakes were made that way because of the emergency brake.

Posted on Jun 15, 2009

csmock132
  • 4669 Answers

SOURCE: how do you compress the rear calipers when

Yes they screw in. You need a tool to do this. Most parts stores have them. It looks like a 1 inch square with small pins coming off of it.

Posted on Apr 11, 2010

  • 15 Answers

SOURCE: how do we compress the rear brake calipers when

Get a pad spreader or C-clamp leave the old pad on the piston and compress it. If you have a strong grip big channel locks will also work

Posted on Oct 11, 2010

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1 Answer

How do i replace rear brake pads off a 1995 ford contour


Check this REMOVAL & INSTALLATION
(see Figures 1, 2 and 3 / click over images for zoom )

CAUTION Older brake pads or shoes may contain asbestos, which has been determined to be cancer causing agent. Never clean the brake surfaces with compressed air! Avoid inhaling any dust from any brake surface! When cleaning brake surfaces, use a commercially available brake cleaning fluid.
  1. Remove 1 / 2 of the brake fluid from the master cylinder reservoir.
  2. Raise and safely support the vehicle.
  3. Remove the wheels.
  4. Remove the cotter pin and guide pin.
zjlimited_1153.jpg

Fig. 1: Rear disc brake components

  1. Remove the caliper locating pin cover and remove the locating pin.
  2. Swing the rear disc brake caliper away from the brake rotor and anchor plate. There is no need to remove the parking brake cable or brake hose.
  3. Remove the inner and outer disc brake pads.
To install:
  1. If installing new disc brake pads, use rear caliper piston adjuster T87P-2588-A or similar tool, to rotate the rear disc brake piston clockwise, retracting the caliper piston. This will allow room for the new brake pads.
zjlimited_1154.jpg

Fig. 2: Removing the parking brake cable

zjlimited_1155.jpg

Fig. 3: Use the adjuster tool to rotate the piston into the caliper

  1. Install the inner and outer disc brake pads.
  2. Swing the rear disc brake caliper back into position over the disc brake pads.
  3. Clean the locating pin threads and apply 1 drop of a thread locking agent or similar sealer.
  4. Apply a small amount of disc brake caliper slide grease to the shaft of the locating pin.
  5. Reinstall the locating pin and torque to 30 ft. lbs. (41 Nm).
  6. Reinstall the guide pin and the cotter pin.
  7. Adjust the parking brake by operating the parking brake control several times.
  8. Reinstall the wheel and tire assembly. Torque the lug nuts to 62 ft. lbs. (85 Nm).
  9. Lower the vehicle.
  10. Adjust the parking brake by operating the parking brake control several times.
  11. Pump the brake pedal several times to achieve a good pedal before attempting to move the vehicle.
  12. Check the brake fluid level in the master cylinder fluid reservoir and add fluid as necessary.
  13. Road test the vehicle and check for proper brake system operation.

Hope this helps (remember to rate and comment this answer).

May 01, 2011 | 1995 Ford Contour

1 Answer

How to replace rear breaks on 2005 f350 super duty dually


Rear To Remove:
  1. Remove the brake master cylinder filler cap and remove fluid until the reservoir is half full.
  2. Raise and safely support the vehicle.
  3. Remove the rear wheel and tire assembly. CAUTION
    Never allow the brake caliper to hang from the brake hose.
  4. Remove the two disc brake caliper pin bolts.
  5. Lift the disc brake caliper from the anchor plate and position the caliper out of the way. Do not disconnect the fluid line.
  6. Inspect the disc brake caliper for leaks and replace the caliper if necessary.
  7. Remove the pads and retraction clips.
To Install:
CAUTION
Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material.
  1. Install retraction clips.
  2. Install the brake pads.
  3. Slowly compress the caliper pistons with a large C-clamp. CAUTION
    Use care not to damage the bleeder screw or front disc brake rotor shield.
  4. Install the disc brake caliper.
  5. Install the disc brake caliper pin bolts. Tighten the pin bolts to 26 ft. lbs. (35 Nm) (F-250, F-350 SRW). Tighten the pin bolts to 56 ft. lbs. (76 Nm) (F-350 DRW). Tighten the pin bolts to 46 ft. lbs. (62 Nm) (F-450 F-550).
  6. Install the wheel and tire assembly.
  7. Lower the vehicle.
  8. Fill the brake master cylinder reservoir with DOT 3 motor vehicle brake fluid.
  9. Inspect for correct brake operation.

Jul 06, 2010 | 2005 Ford F 350 Super Duty

1 Answer

New brake rear discs and pads on a ford mondeo 03 but can not get the caliper pisten to go back enough to fit pads


Loosen the brake fluid reservoir cap to allow pressure to escape. Use a large C clamp connecting it to the front of the piston and back of the housing. Turn the screw on the clamp to compress the brake piston then release the clamp. The piston will remain compressed allowing you the fit the housing over the new brake pads.

Jun 25, 2010 | 2001 Ford Focus

1 Answer

How do remove rear rotors on 2004 ford sport trac


Caliper removal

  1. Disconnect the brake hose.
  2. Remove the bolt.
  3. Disconnect the rear wheel brake hose (2A442).
  4. Remove the copper washers and plug the brake hose.
  1. s2r~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not remove the guide pins or guide pin boots unless a problem is suspected. The guide pins are meant to be sealed for life and are not repairable. Use Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A (Motorcraft WA-10) or an equivalent silicone compound meeting Ford specification ESE-M1C171-A for re-lubing the caliper slide pins. Other greases can swell the guide pin boots, resulting in contamination and accelerated corrosion or wear of the caliper slide pin mechanism.
    Remove the rear disc brake caliper (2552).
    1. Remove the brake caliper bolts (2W303).
    1. Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2C220).
  1. Inspect the rear disc brake caliper for leaks.
    • If leaks are found, disassembly is required. Refer to Caliper in this section.
--------------------------------------------------------------------------------------------
Disc Removal and Installation
  1. NOTE: When removing the rear brake disc (2C026) in this procedure it is not necessary to disconnect the hydraulic lines.
    Remove the rear disc brake caliper (2552). For additional information, refer to Caliper in this section.
  1. NOTE: If the rear brake disc binds on the rear parking brake shoe and linings, remove the adjustment hole access plug and retract the parking brake shoe and lining.
    Remove the rear brake disc.
  1. s2r~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Use a hub-mount brake lathe if necessary to machine the rear brake disc. For additional information on machining brake discs, refer to Section 206-00 .
    Measure the rear brake disc, and resurface as necessary. Install a new rear brake disc if beyond specification.
---------------------------------------------------------------------------------------------
Installation
  1. s2r~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: To prevent interference with rear disc brake caliper operation, install only the correct caliper bolt.
    NOTE: Make sure the stainless steel shoe slippers are correctly positioned. Install new slippers if worn or damaged.
    NOTE: When installed, the locator notch on the brake pads will be located at the upper end of the rear disc brake caliper.
    Install the rear disc brake caliper.
  1. Install the rear wheel brake hose.
    • Connect the brake hose and install the caliper flow bolt.
      • Use new copper washers.
  1. Bleed the disc brake caliper. For additional information, refer to Section 206-00 .
  1. Install the wheel and tire assembly. For additional information, refer to Section 204-04 .
  1. Verify correct brake operation.

Dec 17, 2009 | 2004 Ford Explorer Sport Trac

2 Answers

Sticking rear brake caliper 2002 mondeo 1.8


Is the piston sticking in the caliper or is the caliper sticking on the outside slides preventing it from moving to the disc?

Aug 31, 2009 | 2002 Ford SVT Focus

1 Answer

How to replace rear brake pads


Jack up car, remove wheel. There are two bolts that hold the caliper on. Remove these. Caliper comes off, take old pads out. There is a special tool to compress the piston back into the caliper (do not use a C Clamp on the rears.) Put new pads back on, re-install the caliper, and put the wheel back on. Pump the brake pedal until it is firm. Done.

May 27, 2009 | 2006 Ford Focus

3 Answers

How do i remove the rear rotor on a 2000 ford explorer xlt


  1. Disconnect the brake hose.
  2. Remove bolt.
  3. Disconnect the rear wheel brake hose (2A442).
  4. Remove the copper washers and plug the brake hose.
  5. Disconnect the brake hose.
    1. Remove bolt.
    1. Disconnect the rear wheel brake hose (2A442).
    1. Remove the copper washers and plug the brake hose.
      syn~us~en~file=dh0472a.gif~gen~ref.gif
    1. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not remove the guide pins or guide pin boots unless a problem is suspected. The guide pins are meant to be sealed for life and are not repairable. Use Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A (Motorcraft WA-10) or an equivalent silicone compound meeting Ford specification ESE-M1C171-A for re-lubing the caliper slide pins. Other greases can swell the guide pin boots, resulting in contamination and accelerated corrosion or wear of the caliper slide pin mechanism.
      Remove the rear disc brake caliper (2552).
      1. Remove the brake caliper bolts (2W303).
      1. Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2C220).
      syn~us~en~file=gh0619a.gif~gen~ref.gif
    1. Inspect the rear disc brake caliper for leaks.
      • If leaks are found, disassembly is required. Refer to Caliper in this section.
      syn~us~en~file=gh1478a.gif~gen~ref.gif
    Installation
    1. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: To prevent interference with rear disc brake caliper operation, install only the correct caliper bolt.
      NOTE: Make sure the stainless steel shoe slippers are correctly positioned. Install new slippers if worn or damaged.
      NOTE: When installed, the locator notch on the brake pads will be located at the upper end of the rear disc brake caliper.
      Install the rear disc brake caliper.
      syn~us~en~file=dh0528a.gif~gen~ref.gif
    1. Install the rear wheel brake hose.
      • Connect the brake hose and install the caliper flow bolt.
        • Use new copper washers.
      syn~us~en~file=gh0621a.gif~gen~ref.gif
    1. Bleed the disc brake caliper. For additional information, refer to Section 206-00 .
    1. NOTE: If equipped with air suspension, reactivate the system by turning on the air suspension switch.
      Install the wheel and tire assembly. For additional information, refer to Section 204-04 .
    1. Verify correct brake operation.
  6. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not remove the guide pins or guide pin boots unless a problem is suspected. The guide pins are meant to be sealed for life and are not repairable. Use Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A (Motorcraft WA-10) or an equivalent silicone compound meeting Ford specification ESE-M1C171-A for re-lubing the caliper slide pins. Other greases can swell the guide pin boots, resulting in contamination and accelerated corrosion or wear of the caliper slide pin mechanism.
    Remove the rear disc brake caliper (2552).
    1. Remove the brake caliper bolts (2W303).
    1. Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2C220).
  1. Inspect the rear disc brake caliper for leaks.
    • If leaks are found, disassembly is required. Refer to Caliper in this section.
Disc Removal
  1. NOTE: When removing the rear brake disc (2C026) in this procedure it is not necessary to disconnect the hydraulic lines.
    Remove the rear disc brake caliper (2552). For additional information, refer to Caliper in this section.
  1. NOTE: If the rear brake disc binds on the rear parking brake shoe and linings, remove the adjustment hole access plug and contract the parking brake shoe and lining.
    Remove the rear brake disc.
  1. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Use a hub-mount brake lathe if necessary to machine the rear brake disc.
    Measure the rear brake disc, and resurface as necessary. Install a new rear brake disc if beyond specification.
--------------------------------
Installation
  1. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: To prevent interference with rear disc brake caliper operation, install only the correct caliper bolt.
    NOTE: Make sure the stainless steel shoe slippers are correctly positioned. Install new slippers if worn or damaged.
    NOTE: When installed, the locator notch on the brake pads will be located at the upper end of the rear disc brake caliper.
    Install the rear disc brake caliper.
  1. Install the rear wheel brake hose.
    • Connect the brake hose and install the caliper flow bolt.
      • Use new copper washers.
  1. Bleed the disc brake caliper. For additional information, refer to Section 206-00 .
  1. NOTE: If equipped with air suspension, reactivate the system by turning on the air suspension switch.
    Install the wheel and tire assembly. For additional information, refer to Section 204-04 .
  1. Verify correct brake operation.

May 06, 2009 | 2000 Ford Explorer

1 Answer

Illustrations on how to fit front brake pads to 1999 ford mondeo


Just observe how you take the old ones off. Pads can only snap in one way. It may take some effort but clean the caliper of rust you shouldn't have any problem. Remember to crack open your brake fluid reservoir before compressing the caliper!

Mar 29, 2009 | 2000 Ford Focus

1 Answer

Rear brake rotor replacment


206-04: Rear Disc Brake 2000 Explorer/Mountaineer Workshop Manual REMOVAL AND INSTALLATION Disc Removal
  1. NOTE: When removing the rear brake disc (2C026) in this procedure it is not necessary to disconnect the hydraulic lines.
    Remove the rear disc brake caliper (2552). For additional information, refer to Caliper in this section.
  2. Disconnect the brake hose.
  3. Remove bolt.
  4. Disconnect the rear wheel brake hose (2A442).
  5. Remove the copper washers and plug the brake hose.
  1. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not remove the guide pins or guide pin boots unless a problem is suspected. The guide pins are meant to be sealed for life and are not repairable. Use Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A (Motorcraft WA-10) or an equivalent silicone compound meeting Ford specification ESE-M1C171-A for re-lubing the caliper slide pins. Other greases can swell the guide pin boots, resulting in contamination and accelerated corrosion or wear of the caliper slide pin mechanism.
    Remove the rear disc brake caliper (2552).
    1. Remove the brake caliper bolts (2W303).
    1. Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2C220).
  1. Inspect the rear disc brake caliper for leaks.
    • If leaks are found, disassembly is required. Refer to Caliper in this section.
  1. NOTE: If the rear brake disc binds on the rear parking brake shoe and linings, remove the adjustment hole access plug and contract the parking brake shoe and lining.
    Remove the rear brake disc.
  1. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Use a hub-mount brake lathe if necessary to machine the rear brake disc.
    Measure the rear brake disc, and resurface as necessary. Install a new rear brake disc if beyond specification.

Mar 28, 2009 | 2000 Ford Explorer

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