Question about 2002 Saturn Sl
First disconnect the air vent to the throttle body. The TB will come off with 2 10mm bolts. Dont lose the gasket. Undo the throttle cable, and 2 vacuum hoses on top. Be careful not to lose the spacer on the vacuum hoses. Take the 2 10mm bolts out and remove the TB. The AIC is bolted on the side under the TPS throttle positioning sensor. It can be removed with a torex socket or screw driver. When you take this off be careful not to lose the O ring. Spray the plunger down with brake cleaner and spray the throttle body down too, especially where the AIC fits into the flange. When you are cleaning the AIC Dont push it in or force it to move. It's not supposed to move by hand. Now, the back of your throttle body maybe [will be ] carboned up, you must spray this and scrape the carbon off. Get all the dirt off and make sure the vacuum holes are clear and the flap closes flush. Replace the opposite of removal. What are the car's symptoms? Over idling? If so, take the can of brake cleaner directly onto the intake manifold gasket. Near the power steering pump and across . Spray this directly on while car is running. If the idle changes at all, your intake manifold gasket is shot. These cars are well known for this , that is why I added that info. I just replaced my own last week. Let me know how you make out. If this was helpful, please rate solution
Posted on Jan 16, 2013
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Posted on Jan 02, 2017
SOURCE: egr valve on a 2002 Saturn SL1
Take off air breather tube,you should see a cone shaped part, on top and at back of engine right by the gas pedal cable. Remove the 2 10mm bolts, and it should come right off.
Posted on Mar 16, 2009
For old models, Saturn/GM also used the same material
fiberglass gasket in your model, you almost certainly have a leak from
a crumpled, sucked-in gasket as I suffered (and many others). I would
say going to Saturn dealership to make repairs is probably not good
idea if they are going to put in the same GM intake gasket part. Maybe
possible to specify Felpro gasket with whatever shop you go to if you
don't do the repair yourself. I would not go too long with your car in
that condition as there is localized leaning at your cyl-3, that could
cause a burnt exhaust valve there.
The exhaust is extra hot venting out that cylinder. P0303 is misfire at cyl-3. Mine was P0301 (cyl-1). You may get P0507 once in a while when PCM fails to control the fast idle caused by the leak under certain conditions. Most of the time, it is very slow idle caused by 3 cylinders running. You run smoother in cold idle because the IAC opens up to increase idle and end up lowering the manifold vacuum, so the reduced vacuum causes less leaking at the failing intake manifold gasket.
I'd say try cleaning everything with your ignition before replacement; Idle problems could be caused by engine coolant sensor (ECTS). Are you sure it was changed? Did they put on a new wire connector along with it?
Posted on Dec 29, 2009
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