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2000 sterling 3200 dump truck clutch brake adjust

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Posted on Jan 02, 2017

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SOURCE: how to adjust clutch brake on a eaton 2800 series

This is from http://refrigeratedtrans.com/mag/transportation_replace_original_equipment/

"A good clutch adjustment begins by identifying the location of the bearing. It should be positioned 1/2" to 9/16" from the clutch brake."

"After the bearing is set, adjust the truck linkage to allow the clutch brake to squeeze a .010" feeler gauge between the bearing and clutch brake when the pedal is no more than 1" to 1.5" from the floor. Setting the clutch brake position too far from the floor reduces the stroke to the clutch and could cause release problems and reduce brake life.
All that remains is checking the free-pedal distance in the cab. With the pedal in the up position, there should be 1" to 3" of free pedal. The clutch is now adjusted correctly."

Posted on Apr 21, 2009

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1 Answer

I have a 2000 Isuzu hombre. I put a new clutch and slave cylinder in it. Can I adjust it. Is right off the floor. Hard to shift sometimes


its really a Chevy S10,
the only Japan part is the name sticker.
so what engines there?
hydraulic clutch is auto-dusting
after all air is bleed out of the system

diagnosing clutch can be bit tricky
but here are those tricks (blew many up racing)
the slave has a rod to a lever,
if bleed ok, can be hard, as the tubes go vertical
like a motorcycle or aircraft
bleeding is hard. (on all)
(bubbles float up as you force them down, dang a pain) (reverse brake bleed kit a godsend)

once done bled, i check the slave stroke distance.
its about 1 inch stoke,(2 men test)
no slack there, due to the hydraulic auto adjust.
see slack yell load, air in lines. or rod fit wrong.
so it moves about 1 full inch on the outer fork tip
PEDAL to the floor,
if yes and clutch drags, the clutch is bad.

one acid test of clutch
is REVERSE, it's a NON Syncrho mesh gear, a real gear. and fussy, (nice for testing, I learned long ago)
and will grind at the first bit, of clutch drag.
its like the coal miners canary bird, help me...

I love clutches, learned to drive in 15speed dump truck.
it had crash boxes... 5x3
double clutching all gears.all day long.

Feb 06, 2017 | Isuzu Cars & Trucks

1 Answer

I got a 2000 sterling fuel trk with no brake lights


Usually there is a switch that the brake pedal linkage activates the brake lights .

Feb 01, 2016 | Sterling Cars & Trucks

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Where can I find a fuse box diagram and operator manual for a 2006 Sterling L90 Dump truck? Our panel is unreadable and we do not have the manual.


Believe or not look one up to purchase on eBay. If not go to YouTube and they will actually put it up or tell you what you need to do step by step. I have saved thousands of $'s having answers from YouTube.

Jan 04, 2016 | Sterling Cars & Trucks

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Where is the clutch brake located on a kenworth t 2000


    Ace Manufacturing - Clutch Brake Training Video - YouTube

    ? 2:27
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    Ace Manufacturing compares clutch brake options and and installation tips.

    clutch kenworth 2007 suite 2 - YouTube

    ? 5:59
    https://www.youtube.com/watch?v=0JWtd2orTwQ
    Sep 21, 2011 - Uploaded by Bruno Ranger
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Dec 15, 2015 | Cars & Trucks

1 Answer

How do I ajust my clutch on a chevy 1983 k30 1ton dump truck


Should be an adjustment on the linkage to the clutch fork. Adjust to give some free play at pedal.

Feb 13, 2015 | Cars & Trucks

1 Answer

1969 ford f600 dump truck cluth fluid fill?


didn't think something that old had a hydro clutch but some clutches sare the res with the brakes

Apr 05, 2012 | Cars & Trucks

1 Answer

How do you adjust the cluch


The clutch is self adjusting,there is no adjustment,it is a fluid system.If it is slipping,replace the clutch .If it just will not let you put it in gear,then the slave cylinder,or brake master is bad.

Jan 21, 2010 | 2000 Kia Sephia

1 Answer

How to adjust clutch brake on a eaton 2800 series clutch which is installed in a 2004 sterling dump truck


This is from http://refrigeratedtrans.com/mag/transportation_replace_original_equipment/

"A good clutch adjustment begins by identifying the location of the bearing. It should be positioned 1/2" to 9/16" from the clutch brake."

"After the bearing is set, adjust the truck linkage to allow the clutch brake to squeeze a .010" feeler gauge between the bearing and clutch brake when the pedal is no more than 1" to 1.5" from the floor. Setting the clutch brake position too far from the floor reduces the stroke to the clutch and could cause release problems and reduce brake life.
All that remains is checking the free-pedal distance in the cab. With the pedal in the up position, there should be 1" to 3" of free pedal. The clutch is now adjusted correctly."

Apr 21, 2009 | 2004 Ford Super Duty F 450

1 Answer

2000 Suzuki Swift Clutch Question


A clutch cable doesn't take much to install. Who told you $600.00?? You don't have to take the trans. loose to do this. All you do is unhook the cable from pedal and unhook if from the trans. This job should only take you an hour if you've never done it before. How long has the clutch been in your car?

Jun 13, 2008 | 2001 Suzuki Swift

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