Question about 1996 Ford Windstar

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96 windstar blows ignition fuse when key turned on. Already replaced ignition fuse, ign. relay and starter. Now what?

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6ya6ya
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Posted on Jan 02, 2017

mindreader
  • 578 Answers

SOURCE: Starter relay fuse blowing in a 1995 Ford Explorer

Sooooooo. The relay coil is drawing more current than the fuse can handle..... First guess is a short in the wire between the fuse and the relay coil. I would disconnect the wire that powers the solenoid relay coil. Then I would try (momentarily) clip leading a wire to the battery positive terminal - and touching the other end to the relay coil terminal connection. (Caution!! you are bypassing the factory wire and its associated fuse. If your temporary wire becomes hot - IMMEDIATELY remove it from the coil.) ------------------------However, I suspect that you will have the coil energized and that the engine will turn over....since the key is not in the ON position, the motor will not start.

If this works-then you know that the factory wire is touching the chassis somewhere... and you can either remove it and run another from the fuse to the coil terminal - or try to find the point of the short (good luck - and let me know)
-Jim

Posted on Oct 06, 2009

  • 1168 Answers

SOURCE: On my 1996 ford explorer

Hello Steven.

The problem will most likely be between the ignition switch and the interior fuse panel if it goes as soon as you turn key to "on".
If it were after the interior fuse panel, the fuses within the interior panel would blow.


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You will need to look at the wiring out of the switch for a short to ground. Perhaps the harness is rubbed through under the dash.
The gray/yellow, light green/pink and black/light green are the ones that power up when key turned on.

If it blows when the starter is tried look at the red/light blue out of the switch. This is what activates the starter circuit.
This circuit is also protected in the interior fuse panel so another reason I suspect the problem is under the dash near the ignition switch.
Check it out and let me know if you need more assistance.
Thank you for using FixYa.
KL

Posted on Feb 19, 2011

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