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How to remove / replace headlight assembly of 2003 Volvo S40

I need to remove and replace driver side headlight assembly. kindly provide hint / ideas

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Posted on Jan 02, 2017

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SOURCE: Replace pass side headlight bulb on Volvo '02 S40

won`t the coolent tube pull out

Posted on Nov 28, 2009

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1 Answer

2003 Volvo s40 low beam headlight passenger not working


Has the blub been tested? Have you checked the headlight connector for power (12 volts) and a good ground (less than 5 Ohms) when it is turned on? Do that and get back to me

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Sounds like you need to replace the bulb.

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Clean the headlight connector, and that should clear the problem.

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I want to change my headlight assembly on my 2000 Volvo S40. I have a replacement assembly in hand and all I see are 4 bolts. The mechanic wants to charge $130.00 in labor for each headlight. Is...


Normally pretty simple and easy. Don't know about Volvo-maybe some models need a lot of stuff removed to get to the assembly. Look on you tube video for headlight removal on Volvos-probably some or many.
That cost sounds outrageous-$260 for both headlights? I'm sure you could do it yourself, maybe just need a little guidance. Talk privately to a Volvo mechanic.

Oct 02, 2017 | 2000 Volvo S40

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It might be hard to get to like that. You will see a silver metal bar with a 90 degree angle at the top that goes straight down behing the headlight assembly, which you can pull up on. It holds the headlight in. Once you pull this up pust the headlight slightly sideways as there is a plug holding the headlight in at the back, then just pull forward to give youself space to work. Clip off the two clips and slide the back cover off then you can change the bulb out.

Jul 09, 2010 | 2005 Volvo S40

1 Answer

2005 s40 cabin air filter, were is it ?


The flter housing airbox is accessable only from driver's side after accelerator pedal assembly is removed.
There are three screws that secure the housing. The carpet will also need to be pulled back slighty to remove the filter.

Feb 24, 2010 | 2005 Volvo S40

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How do I remove the headlight lense from a 2000 Volvo S40? It is cracked and I want to dry it and seal it.


well, you have to remove the front two wheels. Then remove the front bumper, the remove the headlamp assembly, then remove the headlamp lens and re-seal it. Good luck

Oct 10, 2009 | 2000 Volvo S40

1 Answer

Headlight socket replaced


this is relatively easy. First off remove the battery this will give you much more room to work. Identify which socket is not working, remove the round black rubber capping from the back of the headlight assembley. Pinch both sides of the metal clip that connects to the socket (you will also need to be sure after pinching to slide each side of the clip downward for the socket to release). Remove and replace socket. Once the socket is taken off your local parts store can easily locate a replacement. If you toook it apart you can put it back together.

Apr 23, 2009 | 2000 Volvo S40

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