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Water pump replacement

Does the engine mount have to be dropped to access the water pump?

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Posted on Jan 02, 2017

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SOURCE: im replacing timing belt, accessory belts and water pump on my hyundai elantra gls 1997 sta wgn auto transmission. (1)Where is bolt to drain engine block coolant?(2)After removing front engine mountin

(1) No need to know if engine block coolant drain plug was available. Once the water pump was removed, all engine block coolant was drained. (2) After removing the three engine mounting bracket bolts, I also removed the mount bracket from the the body and made enough room to replace the timing belt easier.

Posted on May 20, 2009

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2 Answers

I suspect the water pump needs replacement, since there is liquid like fluid below engine. what are the steps one must take, to replace the water pump. Why is it not simple to do? Looks like alot of...


1.3L & 1.6L Engines
  1. Remove the timing belt cover, timing belt, tensioner, plate and spring.
  2. Remove the water pump mounting bolts.
  3. Remove the one (1.6L MFI engines) or two (1.3L and 1.6L TFI engines) small rubber seals from between the water pump and the oil pump, and the water pump and the cylinder head.
  4. If necessary for clearance, remove the oil level dipstick tube retaining bolt from the engine block and the alternator adjusting brace.
90883g41.gif

Exploded view of the water pump mounting
Click to Enlarge

WARNING

Do NOT use a prybar between the water pump housing and the engine block to separate the two components; this can cause scratches and/or gouges, which can prevent proper sealing.


  1. Pull the water pump off of the engine block. If the water pump is difficult to remove from the engine block, use a soft-faced mallet to tap the water pump housing until it loosens.

Do not disassemble the water pump; if the water pump is damaged or defective, the entire unit is replaced.

  1. Thoroughly clean the water pump gasket mating surfaces of old gasket material and corrosion.
90883pg0.jpg

The drive belt can be used to hold the fan stable while loosening the mounting fasteners
90883pg2.jpg

Loosen the fan bolts, then either remove the drive belt before the fan and shroud ...
90883pg4.jpg

... or wait to remove the belt, along with the water pump pulley
90883pg5.jpg

Once the cooling fan and shroud are removed, access can be gained to many of the engine components, including the water pump

To install:

  1. Along with a new gasket, install the water pump on the engine block. Tighten the water pump mounting bolts to 88-115 inch lbs. (10-13 Nm).
  2. On 1.3L and TFI 1.6L engines, install two new rubber seals: one between the water pump and oil pump, and the other between the water pump and the cylinder head. The MFI 1.6L engines only use one rubber seal, located between the water and oil pumps.
90883g43.gif

Be sure to install the two rubber seals between the water pump, oil pump and cylinder head before installing the timing belt cover-1.3L and 1.6L TFI engines
90883g42.gif

The 1.6L MFI engine uses only one rubber seal between the oil pump and water pump

  1. If removed, install the alternator adjusting brace and the oil level dipstick retaining

Apr 19, 2011 | 1991 Suzuki Sidekick

1 Answer

How to replace water pump 2003 alero. 3400 engine.


Removal & Installation 2.2L Engine To Remove:
  1. Disconnect the battery ground cable.
  2. If equipped with an automatic transmission, remove the exhaust manifold..
  3. Drain the cooling system.
  4. Raise and safely support the vehicle.
  5. Remove or disconnect the following:
    • Right front wheel and tire assembly.
    • Right front fender liner. chevy_cav_02-04_accescover.gif

    • Access plate on the water pump sprocket from the timing cover.
  6. Install J 43651 water pump sprocket holder or equivalent to the water pump sprocket.
  7. Use the access plate bolts to attach J43651 to the engine front cover.
  8. Remove or disconnect the following:
    • Bolts that secure the sprocket to the water pump.
    • Bolt that secures the engine block to the water pump.
    • Bolt that secures the engine front cover to the water pump.
    • Feed pipe that joins the thermostat housing to the water pump. chevy_cav_02-04_wp.gif

    • 2 Bolts that secure the water pump to the engine block.
    • Water pump.
To Install:
  1. Use a threaded stud in the hub to align the water pump sprocket.
  2. Install or connect the following:
    • Water pump.
    • 2 bolts that secure the water pump to the engine block.
    • Feed pipe that joins the thermostat housing to the water pump.
    • Front cover bolt and the bolt that secures the engine block to the water pump. Tighten the bolts to 15 ft lbs (20 Nm).
    • 2 of the bolts that secure the water pump sprocket to the water pump.
  3. Remove the threaded stud.
  4. Install the last bolt.
    • Tighten the bolts to 89 in lbs (10 Nm).
  5. Remove J 43651.
  6. Install the access plate on the water pump sprocket to the timing cover.
  7. Install the access plate bolts.
    • Tighten the bolts to 18 in lbs (10 Nm).
  8. Install the front fender liner.
  9. Install the right front tire and wheel.
  10. If equipped with an automatic transmission, install the exhaust manifold.
  11. Fill the cooling system.
  12. Connect the battery ground cable.
2.4L Engine To Remove:
Water pump 2.4L 87953070.gif

  1. Disconnect the negative battery cable
  2. Drain the engine coolant.
  3. Remove the exhaust manifold.
  4. Remove the coolant intake pipe as follows:
    1. Remove the coolant inlet pipe bolts.
    2. Remove the wheel and tire assembly.
    3. Remove the engine splash shield.
    4. Remove the bolts from the transaxle-to-engine block brace and remove the brace.
    5. Remove the radiator hose from the coolant inlet pipe.
    6. Remove the coolant inlet pipe to oil pan bolt.
    7. Remove the coolant inlet pipe, thermostat and seal.
  5. Lower the vehicle.
  6. Disconnect the heater hose quick connect from the heater outlet pipe.
  7. Remove the front timing chain cover and the chain tensioner.
  8. Unfasten the water pump-to-cylinder block bolts.
  9. Remove the water pump-to-timing chain housing nuts.
  10. Remove the water pump and cover mounting bolts and nuts.
  11. Remove the water pump and cover as an assembly. Separate the two pieces after removal.
  12. Clean the mating surfaces.
To Install:
  1. Install the water pump cover to the water pump assembly.
  2. Install and hand tighten the pump cover mounting bolts.
  3. Install water pump cover assembly.
  4. Install and hand tighten the cover-to-block mounting bolts.
  5. Install and hand tighten the water pump-to-timing chain housing nuts.
    • Tighten the water pump-to-timing chain housing mounting nuts to 19 ft lb (26 Nm).
    • Tighten the water pump cover-to-water pump mounting bolts to 124 in lb (14 Nm).
    • Tighten the water pump cover-to-engine block bolts starting with the bottom bolt first to 19 ft lb (26 Nm).
  6. Install the heater hose to the water pump pipe.
  7. Using new gaskets, install the exhaust manifold.
  8. Install the oil level indicator and tube.
  9. Connect the brake vacuum tube to the cam housing.
  10. Raise and safely support the vehicle.
  11. Install the catalytic converter.
  12. Install the coolant inlet pipe.
    • Tighten the inlet pipe-to-oil pan bolt to 19 ft lb (26 Nm). Tighten the coolant inlet pipe bolt to 124 in lb (14 Nm).
  13. Install the timing chain and tensioner.
  14. Lower the vehicle.
  15. Connect the oxygen sensor.
  16. Fill cooling system and check the system for leaks.
3.4L Engine To Remove:
  1. Disconnect the battery ground cable.
  2. Drain the cooling system.
  3. Loosen the water pump pulley bolts.
  4. Remove or disconnect the following:
    • Drive belt.
    • Water pump pulley bolts and pulley.
    • Water pump bolts, pump and gasket.
    • Clean the water pump mating surfaces.
To Install:
  1. Install or connect the following:
    • Water pump gasket and pump.
    • Water pump bolts.
      1. Tighten the water pump bolts to 89 in lbs (10 Nm).
    • Water pump pulley and bolt until snug.
    • Drive belt.
  2. Tighten the water pump pulley bolts to 18 ft. lbs (25 Nm).
  3. Fill the cooling system.
  4. Check for leaks.
  5. Connect the battery ground cable.
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Aug 31, 2010 | 2003 Oldsmobile Alero

1 Answer

How do I replace a water pump on a 1994 buick park ave


Removal
1. Support the vehicle on jack stands.
2. Disconnect the negative battery cable.
3. Drain the cooling system.
4. Remove water pump drive belt.
5. Disconnect the coolant hoses at the water pump.
6. Remove the water pump pulley bolts (long bolt removed through the access hole provided in
the body side rail), then remove the pulley.
7. Remove the torque axis mount. See TORQUE AXIS ENGINE MOUNT .
8. Remove the water pump attaching bolts and pump.
9. Clean all gasket mating surfaces.



Installation
1. Using a new gasket, install the water pump on the engine. Tighten the bolts to
specifications. See TORQUE SPECIFICATIONS .
2. Install the torque axis mount. See TORQUE AXIS ENGINE MOUNT .
3. Install the water pump pulley, then tighten the bolts to specifications. See TORQUE
SPECIFICATIONS .
4. Connect the coolant hoses onto the pump.
5. Install the water pump drive belt.
6. Fill the cooling system.
7. Add coolant supplement tablets.
8. Connect the battery cable, then start the engine.
9. Inspect for coolant leaks.

Jan 13, 2010 | 1994 Buick Park Avenue

2 Answers

Need the step by step instructions and pictures on how to replace an water pump on an 2002 Oldsmobile Alero 2.4L


Removal & Installation

2.2L Engine
  1. Before servicing the vehicle, refer to the precautions section.
  2. Disconnect the negative battery cable.
  3. Drain the engine coolant.
  4. Remove or disconnect the following:
    Exhaust manifold, if equipped with n automatic transaxle Right front wheel Splash shield Water pump sprocket access plate from the timing cover

    fcd00e0.jpg

    Fig. Remove the water pump sprocket access plate from the timing cover -2.2L engine
  5. Attach Water Pump Sprocket Holding Tool J 43651to the sprocket using the access plate bolts to secure the tool to the engine front cover.
    Sprocket to water pump bolts Engine block to water pump bolt Engine front cover to water pump bolt Thermostat housing to water pump feed pipe 2 water pump to engine block bolts Water pump

    30965cd.jpg

    Fig. Water pump mounting-2.2L engine
To install:
  1. Use a threaded stud in the water pump hub to align the hub to the water pump sprocket.
    Water pump and bolts Thermostat housing to water pump feed pipe Engine front cover bolt and engine block to water pump bolt. Tighten the bolts to 15 ft. lbs. (20 Nm) 2 of the water pump sprocket to water pump bolts
  2. Remove the threaded stud.
    Last water pump sprocket to water pump bolt and tighten the sprocket bolts to 89 inch lbs. (10 Nm).
  3. Remove the tool.
    Water pump sprocket access plate to the timing cover and tighten the bolts to 89 inch lbs. (10 Nm) Splash shield Right front wheel Exhaust manifold, if removed
  4. Fill the cooling system.
  5. Connect the negative battery cable.
2.4L Engine
  1. Before servicing the vehicle, refer to the precautions section.
  2. Disconnect the negative battery cable.
  3. Drain the cooling system.
  4. Remove or disconnect the following:
    WARNING Do not rotate the flex coupling more than 4 degrees or damage may occur. Oxygen Sensor (O 2 S) electrical connector Exhaust manifold heat shield Coolant inlet housing bolt through the exhaust manifold Exhaust manifold brace-to-manifold bolt Manifold-to-exhaust pipe studs Coolant inlet housing-to-water pump cover bolt Exhaust pipe from the exhaust manifold by pulling it downward Coolant inlet pipe from the oil pan Brake vacuum pipe from the camshaft housing Exhaust manifold from the cylinder head Heater hose from the heater outlet pipe Timing chain cover and tensioner Water pump cover-to-engine bolts 3 water pump-to-timing chain housing nuts Water pump and cover assembly Water pump cover from the pump

    f9cdfa8.jpg

    Fig. Exploded view of the water pump mounting-2.4L engine
continue...

Oct 22, 2009 | 2002 Oldsmobile Alero

2 Answers

How do you fix the water pump on a 1997 nissan maxima? Where is the water pump located on a 1997 nissan maxima?


The water pump is located behind the timing chain cover. There are two black plates on the front cover. The one near the front of the car has the water pump behind it. The other one has the timing chain tensioner behind it. First you must drain the coolant. Then support engine and remove engine mount. Then remove drive belts. Then remove the two black plates. Push the tensioner in and lock it with a paper clip. Then remove the two bolts holding the tensioner and remove tensioner. Then remove the water pump bolts. Rotate engine crankshaft the take tension off of water pump (about 20 degrees). Then install two bolts into water pump threaded flange (M8). Tighten M8 evenly as water pump will come without damaging it. Check for corrosion. Then replace with new one. Make sure you use new "O" rings. Lubricate with engine oil. Put the original three bolts back in the water pump. Then install timing chain tensioner and black covers. Replace belts and engine mounts. Add coolant and pressure test system.

Aug 31, 2009 | 1997 Nissan Maxima

1 Answer

How do I get the motor to drop out so i can change the timing belt


Dont drop the motor out, drain ac system, disconnect ac lines in front of timing cover, support engine on jack and block of wood,remove front engine mount assembly to gain access to timing cover and belt, recommend replacing water pump at same time, have had several leak after replacing timing belt.

Jul 28, 2009 | 2001 Chrysler PT Cruiser

1 Answer

Water pump, replacement directions


you will need to drop the motor mount at the top of the engine over the pump to get it off. other than that it is straight forward. when you remove the bolt from the mount be sure to chase it with a rod to hold the mount up or put a jack under the engine to support and aid in instalation.

Jun 27, 2009 | 1997 Buick LeSabre

2 Answers

Water pump replacement


the water pump should be located front right of motor the only thing that may take some time is if the belt needs to be replaced some models require you remove part of the engine mount. Job should take a pump / belt if damaged / antifreeze.

Dec 18, 2008 | 1992 Pontiac Grand Am

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