Question about 2000 Dodge Grand Caravan

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Cannot start 2000 Dodge Grand Caravan

Had to disconnect battery in order to perform a time consuming repair on a 2000 Dodge Grand Caravan. Replaced negative cable. Turned ignition key and ... nothing except a single relay click that coincided with the turn of the key. Interior lights, horn, sidelights, high beams and dashboard lights function, however, no power windows nor headlights.  Repair work was done with meticulous care. All components snugged in place with correct torque requirements etc. New battery. Could a fusible link have blown? PCM? Reset switch somewhere? Your input is appreciated. Thank you, David

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  • dave4leah Jan 15, 2009

    Voltage across terminals is 12.7 volts.
    3.3L engine. About 90,000 miles if that helps.
    Chilton repair manual suggests that problem could be either fusible link, relays, or starter solenoid/starter motor.
    Regards,
    David

  • dave4leah Jan 15, 2009

    Since the only sound heard is the click of a relay when the ignition key is turned, the likelihood of the engine starting is very small. 
    I will hold the key in what should be the cranking position for the time you suggest and record the terminal voltage.
    Will send the result in the morning.
    Thank you for replying. It is appreciated.
    David

  • dave4leah Jan 15, 2009


    This morning voltage across terminals began at 12.7v. Opened driver's door, attempted to start engine. Voltage dropped to 12.24v. 
    Clicking sound appears to be coming from the BlowerMotorRelay housed in the Power Distribution Centre.
    Battery: 650 CCA, 750 CA
    Please advise regarding best type of battery charger to purchase.
    Thank you for your time and input CountryCurt.
    David



  • dave4leah Jan 16, 2009

    Countrycurt,
    one more thing to consider...
    After removing the new battery to check soundness of wiring around the PCM & PDC, I decided to perform a continuity test between the battery cables while the ignition key was turned. Zero ohms for all positions except position prior to causing ignition. Wheel lock position, first and second positions registered zero ohms, ignition position resulted in about 71ω. 
    Chilton manual specified locking the wheel whilst changing the steering gear. Could faulty ignition tumblers/connections explain the symptoms described?
    Thanks again,
    David

  • dave4leah Jan 16, 2009

    Correction to last comment... Zero ohms for all positions except position prior to causing ignition. Wheel lock position, first and ignition positions registered zero ohms, second position resulted in about 71ω. 
    Thanks.





  • dave4leah Jan 18, 2009

    RALilja,
    I replaced a leaking steering gear. Followed instructions to the letter. Locked steering wheel, removed and installed parts carefully. Replaced negative cable on battery and van would not start. Interior lights, horn, power locks (unlock only), parking lights, brake lights, reverse lights, and instrument panel lights function normally. However, no low beams, CD player, power windows, or power locks (lock). Green fusible link connected to positive battery terminal is fine. No starter motor sounds. Blower motor relay clicks when key is turned to engine start position. No other relays in PDC clicking. Thank you for your help.
    David

  • Richard Lilja
    Richard Lilja May 11, 2010

    What exactly was the "Time consuming repair" that was performed on the van? What wires were disturbed in the process? I am looking at the schematic for the van and it looks the problem lies in the power distribution box or the junction box areas on the van and depending on what you were doing as to were the greatest chance of finding the problem is located.

  • Curt Downs May 11, 2010

    David, u are correct, since the engine isn't cranking, that isn't going to give us information we can use. I goofed on that one.

  • Curt Downs May 11, 2010

    U checked voltage w/ engine off? Would suggest checking w/ engine cranking for max. of 15 seconds, ignition or fuel disabled to prevent start. Voltage should be 9.6 or higher.

  • Curt Downs May 11, 2010

    Although the battery is new, is it fully charged?

  • Anonymous Mar 16, 2014

    how to determine no start after turn key cylinder with all lights /power on jus no final turn over on a 90 Dodge Caravan

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12.7v and 12,4v indicate a flat battery. Charge it.

Posted on May 21, 2009

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  • Dodge Master
  • 1,779 Answers

No preferences as to charger, as long as it has trickle charge option (slower, but better for battery). Would like to see battery load test done by parts store to see battery condition, but a simple charge may be it. Let me know how it goes, hopefully you will have it up and running soon.

Posted on Jan 15, 2009

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