Question about 1997 Pontiac Bonneville

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How to remove the crankshaft position censor

Do i have to remove the damper?

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  • Pontiac Master
  • 5,763 Answers

There is a tool to remove the damper, with damper off the plastic cover pulls off and then you unbolt the sensor, note a little adjusting may be needed. with new sensor on loosen adjusting screw and slowly put damper on watch to make sure tooth goes into sensor then tighten sensor bolt for adjusting, you may need to spin damper a few turn to insure it rides into sensor with damaging it before you tight adjusting screw, the adjusting bolt or screw what ever you want to call it ,all it does is allow sensor to slide side to side . note there are threaded holes inside damper for screws to puller to go into but do not screw them in alot or damage to timing plate may occur, some newer ones have put holes in plate to avoid this. there are auto part stores that loan tools that you need, the puller

Posted on Dec 08, 2012

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6ya6ya
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Posted on Jan 02, 2017

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1999 ford taurus 3.0 dohc


this job does require some special tools to remove the crankshaft balancer....
Removal
1. Disconnect battery ground cable.
2. Remove drive belt.
3. Raise vehicle on hoist.
4. Remove RH front wheel and tire assembly.
5. Remove four crankshaft pulley to damper retaining bolts and remove crankshaft pulley.

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6. Remove crankshaft damper retaining bolt and washer.

7. CAUTION: Use care when removing damper so as not to damage crankshaft or create burrs.

Remove damper from crankshaft using Crankshaft Damper Remover 303-009 (T58P-6316-D) and Vibration Damper Remover Adapter 303-176 (T82L-6316-B).

Jun 15, 2012 | 1999 Ford Taurus

1 Answer

Aligning the valve timing mareks except twincam engine


Timing Chain, Sprockets, Front Cover and Seal REMOVAL AND INSTALLATION Crankshaft Damper and Front Oil Seal
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Accessory drive belt
    • Cooling fans
    • Crankshaft pulley and damper, using a holding fixture as shown
    • Front crankshaft seal Fig. 1: Crankshaft pulley removal tool - V8 9301jg12.gif
    To install:
  3. Install oil seal replacer tool JD-235 to the oil seal. Use the nut and bolt provided with the tool to fully seat the seal to the timing cover.
  4. For dampers which DO NOT utilize a spit locking ring:
    1. Apply a thin, even coating of Loctite® 648 to the damper bore. Do not apply it to the end faces or to the crankshaft.
    2. Install the crankshaft damper onto the crankshaft. Wipe off any Loctite that has squeezed out from the front of the damper.
    3. Install the locking tool to the damper. Tighten the bolt to 59 ft. lbs. (80 Nm), plus an 80 degree turn.
  5. For dampers which utilize a spit locking ring:
    1. Install a new O-ring seal to the damper.
    2. Install the crankshaft damper.
    3. Apply petroleum jelly to the damper bore and O-ring seal.
    4. Install the damper onto the crankshaft.
    5. Install the split locking ring onto the crankshaft, inside the center bore of the damper.
    6. Install the locking tool to the damper.
    7. Tighten the damper bolt to 266-285 ft. lbs. (364-386 Nm).
    8. Remove the locking tool from the damper.
  6. Install or connect the following:
    • Cooling fans
    • Accessory drive belt
    • Negative battery cable
  7. Start the engine and check for leaks.
Timing Cover
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Drain the cooling system.
  3. Remove or disconnect the following:
    • Negative battery cable
    • Upper radiator hose
    • Accessory drive belt
    • Water pump pulley
    • Accessory drive belt tensioner
    • Idler pulley
    • Crankshaft damper
    • Engine appearance covers
    • Mass Air Flow (MAF) meter
    • Air intake assembly
    • Ignition coils
    • Canister purge valve
    • Valve covers
    • Variable Valve Timing (VVT) solenoids
    • Engine harness retaining clips
    • Timing cover
    To install: Fig. 2: Sealant application points - V8 9301jg23.gif
    Fig. 3: Timing cover torque sequence-V8 9307jg01.gif

  4. Apply sealant to the 8 joints on the engine face as shown.
  5. Install or connect the following:
    • Timing cover with new seals. Tighten the bolts in sequence to 96-120 inch lbs. (11-13 Nm).
    • Engine harness retaining clips
    • VVT solenoids
    • Valve covers
    • Canister purge valve
    • Ignition coils
    • Air intake assembly
    • MAF meter
    • Engine appearance covers
    • Crankshaft damper
    • Idler pulley
    • Accessory drive belt tensioner
    • Water pump pulley
    • Accessory drive belt
    • Upper radiator hose
    • Negative battery cable
  6. Fill the cooling system.
  7. Start the engine and check for leaks.
Timing Chain 6 CYLINDER
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Accessory drive belt
    • Valve cover
    • Timing chain cover
    • Variable Valve Timing (VVT) sensor
    • Crankshaft Position (CKP) sensor
  3. Rotate the crankshaft until the triangular arrow indent on the driveplate is visible through the access hole.
  4. Install the Crankshaft Setting Peg JD 216 into the CKP sensor location.
  5. Install the Camshaft Locking tool JD 215 on the camshafts.
  6. Remove or disconnect the following:
    • Camshaft sprocket mounting bolt by loosening it
    • VVT mounting bolt by loosening it
    • Camshaft Locking tool JD 215
    • Primary timing chain tensioner and backing plate
    • Primary timing chain guide
    • VVT unit and exhaust camshaft sprocket
    • Secondary timing chain tensioner and guide
    NOTE: Keep all valvetrain components in order for assembly. To install:
  7. Prepare the timing chain tensioners for installation by using a paperclip or other wire to unseat the check valves and compressing the pistons into their bores.
  8. Install or connect the following:
    • Secondary timing chain guide. Tighten the bolt to 89-124 inch lbs. (10-14 Nm).
    • Secondary timing chain tensioner. Tighten the bolt to 89-124 inch lbs. (10-14 Nm).
    • VVT, secondary timing chain and exhaust cam sprocket
    • Primary timing chain
    • Primary timing chain guide. Tighten the bolt to 10-12 ft. lbs. (13-16 Nm).
    • Primary timing chain tensioner and backing plate. Tighten the bolts to 89-124 inch lbs. (10-14 Nm).
    • Primary timing chain slack, eliminate it by placing a wedge between the primary timing chain tensioner and the guide shoe
    • Secondary timing chain by applying counterclockwise force to the exhaust camshaft sprocket. Fig. 4: Apply force in a counterclockwise direction when tightening the sprocket mounting bolts - 6 cylinder 9301jg03.gif

    • Exhaust and intake VVT sprocket bolts. Tighten them to 85-92 ft. lbs. (115-125 Nm).
  9. Remove the tools and wedges.
  10. Install or connect the following:
    • CKP sensor
    • VVT sensor
    • Coolant outlet pipe
    • ECT sensor connector
    • Radiator and heater hoses
    • Timing chain cover
    • Valve cover
    • Accessory drive belt
    • Negative battery cable
  11. Fill the cooling system.
  12. Start the engine and check for leaks.
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Jan 28, 2011 | 1999 Jaguar XK8

2 Answers

Oil Is Leaking Out Under The Harminc Balancer On my 92 Jeep Wrangler,4.0 6cyl. I Replaced The Main Seal & Put A New Balancer On & It Still Leaks From The Bottom Of The Balancer


  1. timing cover is leaking oil betwwen cover and block
  2. Disconnect the negative battery cable.
  3. Remove the drive belt(s), fan and fan shroud. If equipped, remove the accessory drive belt pulley.
  4. Remove the vibration damper retaining bolt and washer. Remove the vibration damper using a suitable puller.
  5. Remove the accessory drive brackets attached to the timing cover.
  6. Remove the A/C compressor, if equipped, and alternator bracket from the cylinder head and move to one side.
  7. Remove the oil pan-to-timing case cover bolts and the cover-to-cylinder block bolts.
  8. Remove the timing case cover front seal and gasket from the engine.
  9. Cut off the oil pan side gasket end tabs and oil pan front seal tabs flush with the front face of the cylinder block. Remove the gasket tabs.
  10. Clean the timing case cover, oil pan and cylinder block gasket surfaces.
  11. Remove the crankshaft seal oil seal from the cover by prying it out with a suitable tool.

To install:

  1. Install a new seal in the timing cover using a suitable seal installation tool.
  2. Apply sealer to both sides of the replacement cover gasket and position the gasket on the cylinder block. Cut the end tabs off the replacement oil pan gasket corresponding to those cut off the original gasket. Attach the end tabs to the oil pan with sealer.
  3. Coat the front cover seal end tab recesses generously with sealer and position the seal on the timing cover.
  4. Apply engine oil to the seal-oil pan contact surface, then position the cover on the cylinder block.
  5. Insert timing case cover alignment tool J22248 or equivalent, in the crankshaft opening. Install the cover-to-cylinder block bolts and tighten them to 62 inch lbs. (7 Nm). Install and tighten the oil pan-to-cover bolts to 11 ft. lbs. (13 Nm).
  6. Remove the cover alignment tool and position a replacement oil seal on the tool with the seal lip facing outward. Apply a light coat of sealer to the seal and a light coat of oil to the crankshaft. Install the seal on the timing cover.
  7. Apply a light film of oil to the vibration damper hub seal contact surface. Install the vibration damper using a suitable installation tool.

Do not hammer the damper into place as damage may result to the damper or engine.

  1. Install and tighten the crankshaft vibration damper bolt to 80 ft. lbs. (108 Nm).
  2. If equipped, install the crankshaft pulley and tighten the bolts to 20 ft. lbs. (27 Nm).
  3. Install the accessory brackets.
  4. Install the fan and fan shroud.
  5. Install the drive belt(s) and adjust to the proper tension.
  6. Connect the negative battery cable.
  7. Start the engine and check for leaks
  8. .

Jan 18, 2011 | 1992 Jeep Wrangler

2 Answers

Find crank position sensor


The crankshaft position sensor should be located behind the vibration damper/harmonic balancer and it will have to be removed before the crankshaft position sensor can be replaced. (Let me know if you require assistance with the proceedure)

Also, it usually requires a special tool to align that sensor (available from most auto part stores) and if the sensor is not properly aligned then damage to the sensor or the tone ring can occur.

Here is an image of the crankshaft position sensor with the vibration damper/harmonic balancer removed.



cc35f9e.jpg

Jul 11, 2010 | 1988 Buick LeSabre

1 Answer

Bolt on crankshaft to remove clockwise or counterclockwise?


prev.gif next.gif Crankshaft Damper/Pulley counterclockwise to remove pulley:
REMOVAL & INSTALLATION
  1. Remove the drive belts from the crankshaft damper.
  2. Remove the crankshaft damper-to-crankshaft bolt. Hold the crankshaft stationary by placing a suitable tool in the ring gear teeth on the flywheel. Fig. 1: Use a breaker bar to remove the crankshaft damper bolt 89613g41.gif
    Fig. 2: The crankshaft can be held stationary by using a suitable tool to place between the flywheel teeth 89613g42.gif
    Fig. 3: Be sure to lubricate the threads of the crankshaft damper bolt to obtain a proper torque reading 89613pi9.jpg

  3. Remove the crankshaft damper from the crankshaft by pulling it straight off the shaft. A puller may be required to remove the damper from the shaft. Be careful not to lose the woodruff key when removing the crankshaft damper. Fig. 4: The crankshaft damper can sometimes be pulled from the shaft by hand 89613pj1.jpg
    Fig. 5: A puller may be required to remove the crankshaft damper 89613g40.gif
    NOTE: If working on a VE30DE or VQ30DE engine, it would be a good idea to replace the crankshaft oil seal when the crankshaft damper is removed. Fig. 6: The timing chain cover oil seal should be replaced whenever the crankshaft damper is removed; this seal is leaking severely 89613pj2.jpg
    Fig. 7: This crankshaft damper may have a problem sealing properly due to the groove that was worn into it from the seal 89613pj4.jpg
    To install:
  4. Install the crankshaft damper onto the shaft, making sure the woodruff key is in place. Dip the damper bolt in fresh oil and torque the crankshaft damper-to-crankshaft bolt to the following specifications:
    • VG30E engine — 90–98 ft.lbs. (123–132 Nm.)
    • VE30DE engine — 123–130 ft.lbs. (167–177 Nm.)
    • VQ30DE engine — 29–36 ft.lbs. (39–49 Nm.) followed by 60–66°clockwise angle torque
  5. Install the drive belts to the crankshaft damper; be sure to properly set belt tension.
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Jul 08, 2010 | 1996 Nissan Maxima

1 Answer

Need a diagram to replace the crank pulley on a 1990 Oldsmobile regency 98 3.8 liter


This is what I found on the 98 Regency instructions: Crankshaft Damper REMOVAL & INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the belts from the crankshaft pulley.
  3. Remove the crankshaft damper attaching bolt.
  4. Attach a suitable puller to the damper and remove the damper from the crankshaft. NOTE: On certain models, removal of the cooling fan, fan shroud or radiator may be necessary for clearance. WARNING
    DO NOT pry on the damper assembly to remove it from the vehicle or component damage will result. Remove the damper using a puller only.
  5. Installation is the reverse of removal. Torque the damper bolt to specification. Fig. 1: One example of a crankshaft damper puller tool 85843074.gif
    Fig. 2: Removing the crankshaft damper bolt 85843193.jpg Fig. 3: Do not attempt to pry on the damper to remove it from the crankshaft, use a puller only 85843194.jpg Fig. 4: Removing the damper from the crankshaft 85843195.jpg Fig. 5: When installing the damper, thread the bolt by hand first to prevent cross-threading 85843196.jpg prev.gif next.gif

Jul 04, 2010 | 1990 Oldsmobile Ninety Eight

1 Answer

I am having troubles locating the cam shaft timing marks on my 1999 VW passat VR6 engine. any ideas


hi, here is a guide i have come across on this site written by another expert it should be the one for your engine but always double check.

If you are unsure what you are doing then please go out and buy a haines workshop manual as these tell you every detail you need to know so that would be your best solution.

Please dont do this work if your unsure what you are doing as you could damage the engine beyond repair so you have been warned;

it covers single cam and if you scroll down it shows double cam ok

Sep 14, 2009 - VW Passat & Audi A4 1990-2000 Repair Guide
Timing Belt - REMOVAL & INSTALLATION

2.8L SOHC (AFC) V6 Engine
  1. Note the radio security code and disconnect the negative battery cable.
  2. Place the (hood) lock carrier in the service position. For additional information, please refer to the following topic(s): Body And Trim, Service Position, Front Bumper, Hood Lock Carrier.
  3. Remove the engine accessory drive belt. For additional information, please refer to the following topic(s): General Information And Maintenance, Routing Maintenance And Tune-up.
  4. Turn the engine by hand to Top Dead Center (TDC) on the firing stroke for cylinder No. 1.
NOTE The large holes in the camshaft sprocket lock plates should be on the inside facing one another.
  1. Remove the Crankshaft Position (CKP) sensor from the lower left side of the engine block. Make sure the engine is at TDC and install the threaded crankshaft holding pin Tool No. 3242 and lightly tighten.
  2. Remove the upper timing belt covers, the crankshaft vibration damper and then the lower timing belt cover.
  3. Loosen the camshaft sprocket bolts slightly and use a suitable pulley to release the sprockets from the tapered ends of the camshafts.
  4. Loosen the tensioner roller and remove the drive belt.
To install :
  1. Install the timing belt over the sprockets, then the idler rollers and lastly over the tensioner.
  2. Install camshaft alignment tool holder Tool No. 3243 into the camshaft alignment flanges.
  3. Check and adjust the cam belt tension such that the upper left portion of the belt between the tensioner and the left cam gear can just be twisted 90° ( 1 / 4 turn).
  4. Tighten the cam belt tensioning roller to 33 ft. lbs. (45 Nm), and the camshaft sprocket bolts.
  5. The balance of the installation is in reverse order of removal.

2.8L DOHC 5V (AHA) V6 Engine
  1. Note the radio security code and disconnect the negative battery cable.
  2. Place the (hood) lock carrier in the service position. For additional information, please refer to the following topic(s): Body And Trim, Service Position, Front Bumper, Hood Lock Carrier.
  3. Remove the engine accessory drive belt. For additional information, please refer to the following topic(s): General Information And Maintenance, Routing Maintenance And Tune-up.
  4. Turn the engine by hand to Top Dead Center (TDC) on the firing stroke for cylinder No. 1.
NOTE The large holes in the camshaft sprocket lock plates should be on the inside facing one another.
  1. On the cylinder block near the crankshaft, remove the sealing plug from the lower left side of the engine block. Make sure the engine is at TDC and install the threaded crankshaft holding pin Tool No. 3242 and lightly tighten.
  2. Remove the upper timing belt covers, the crankshaft vibration damper and then the lower timing belt cover.
  3. Loosen the camshaft sprocket bolts slightly and use a suitable pulley to release the sprockets from the tapered ends of the camshafts.
  4. Using a 8mm Allen® wrench, rotate the timing belt tensioner roller clockwise until the tensioner is compressed; then, insert a 2mm spring pin through the tensioner housing and tensioner plunger to secure it in place. When the plunger is secure, release the wrench tension.
  5. Remove the damper-to-crankshaft bolts and the damper.
NOTE It is not necessary to remove the center bolt when removing the crankshaft damper.
  1. Remove the serpentine belt idler and the crankshaft damper guard.
  2. Mark the running direction of the timing belt and remove it from the pulleys.
58637f8.jpg

Fig. Crankshaft pulley alignment location for TDC-Audi 2.8L V6 engines


d58d8c0.jpg

Fig. Left camshaft sprocket alignment position for TDC; right camshaft position is similar-Audi 2.8L V6 engines


934cbaf.jpg

Fig. View of crankshaft holding tool installed-Audi 2.8L V6 engines


9091ff0.jpg

Fig. View of camshaft locator bar installed-Audi 2.8L V6 engines


To install:
  1. Make sure that the camshaft pulleys and the crankshaft pulley are in alignment with TDC of the No. 1 cylinder's compression stroke.
  2. Install the timing belt; make sure the timing belt is installed in the correct running direction from which it was removed.
  3. Using a 8mm Allen® wrench, rotate the timing belt tensioner roller clockwise until the tensioner is compressed; then, remove the 2mm spring pin from the tensioner housing. Slowly, release the tensioner spring pressure to put pressure on the timing belt.
  4. Install the crankshaft damper guard and the serpentine belt idler pulley; torque the idler pulley bolts to 33 ft. lbs. (45 Nm).
  5. Install the crankshaft damper and torque the damper-to-crankshaft bolts to 15 ft. lbs. If the damper-to-crankshaft center bolt was removed, torque it to 147 ft. lbs. (200 Nm) plus 180° 1 / 2 turn).
  6. Remove the Crankshaft Holder tool No. 3242 and install the sealing plug.
  7. Replace the remaining components by reversing the removal procedures.
  8. Refill the cooling system and the automatic transaxle. Connect the electrical connectors. Install the negative battery cable last.
  9. Test drive the vehicle.

Jan 18, 2010 | Volkswagen Passat Cars & Trucks

1 Answer

I need instructions on how to change a crank shaft censor on a 2000 pontiac grand prix gt


3.8L Engines
  1. Disconnect the negative battery cable.
  2. Remove the serpentine belt(s) from the crankshaft pulley. Please see Section 1.
  3. Raise and safely support the vehicle.
  4. Remove the right front tire assembly. Remove the right inner fender access cover.
  5. A flywheel holding device such as GM's J 37096 is required to keep the crankshaft from turning as the crankshaft balancer is being removed. Install this holding tool or its equivalent. Please see Section 3 for more information.
  6. Using a 28mm socket, remove the crankshaft harmonic balancer retaining bolt. Using special tool J 38197 or equivalent balancer removal tools, drawn the balancer from the end of the crankshaft. Please see Section 3 for more information.
  7. There is a roughly circular aluminum shield that protects the crankshaft position sensor; remove this shield. Use care not to damage it. Do not pry to remove.
  8. Detach the electrical connector from the crankshaft position sensor, remove the attaching bolts and separate the sensor from the engine block face.

8aa289e.gif
Dual Crankshaft Position (CKP) sensor removal—3.8L Engines

To install:
  1. Clean all parts well. Position the crankshaft sensor to the block face and tighten the bolts to 14–28 ft. lbs. (20–40 Nm).
  2. Install the crankshaft position sensor shield. Verify that the electrical connector is secure.
  3. Install the crankshaft balancer. Please see Section 3.
  4. Torque the crankshaft balancer center bolt to 110 ft. lbs. (150 Nm), plus an additional 76 degrees.
  5. Install the inner fender access cover and the right front tire assembly. Wheel nut torque is 104 ft. lbs. (140 Nm).
  6. Lower the vehicle.
  7. Install the serpentine belt(s), as outlined in Section 1.
  8. Connect the negative battery cable.

Oct 13, 2009 | 2000 Pontiac Grand Prix

2 Answers

After changing the camshaft censor and the car still wont start what could be the problem also is there a fuse that needs to be replaced this is a 2004 pt cruiser the code say its the camshaft censor also...


P0016 crankshaft/camshaft timing misalignment
p0340 camshaft sensor

intermittent crankshaft sensor

PCM detects an error when the camshaft position is out of phase with the crankshaft position

Sep 26, 2009 | 2004 Chrysler PT Cruiser

1 Answer

I need to remove the harmonic pully on a 1996 avenger so i can replace the timing belt.


  1. Disconnect the negative battery cable.
  2. Raise and safely support the vehicle. Remove the right side wheel and tire assembly.
  3. Remove the right inner splash shield.
  4. Remove the accessory drive belts.
  5. Break the crankshaft damper bolt loose, but do not remove it.
  6. Remove the crankshaft damper. If necessary, attach a suitable 3-jawed puller to the crankshaft damper, then tighten the center bolt and remove the damper bolt and damper.



0900c152800896d6.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 1: Remove the right side inner fender splash shield


0900c152800896d7.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 2: From below the vehicle, remove the accessory drive belts


0900c152800896d8.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 3: If necessary, use a prying tool to wedge between the engine block and damper spoke hole, then loosen the center bolt


0900c152800896d9.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 4: Remove the crankshaft damper center bolt and washer


0900c152800896da.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 5: Pull off the crankshaft damper, or remove using a 3-jawed puller tool
To install:
  1. Install the crankshaft damper. It may be necessary to install the crankshaft damper using an M12-1.75 x 150mm bolt, washer, thrust bearing and nut from the crankshaft damper installation tool kit 6792 or equivalent.
  2. Install the crankshaft damper bolt and tighten to the following specifications:

    2.0L SOHC and DOHC engines-105 ft. lbs. (142 Nm). 2.4L engine-100 ft. lbs. (135 Nm) 2.5L engine-134 ft. lbs. (182 Nm)
  3. Install the accessory drive belts.
  4. Install the right inner splash shield. Install the right side wheel and tire assembly.
  5. Carefully lower the vehicle, then connect the negative battery cable.

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Jul 10, 2009 | 1996 Dodge Avenger

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