Question about 2003 Mazda Mazda6

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Tool locating I am in need of the crankshaft alignment tool pt#303-507 for a 2004 mazda 6 2.3l engine and have not yet been able to locate one. Any ideas on where one can be found and shipped in?

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Here are sites that have it. The one is listed as a Ford tool but Mazda is built by Ford.

http://www.toolsource.com/crankshaft-timing-p-98833.html

http://www.etoolcart.com/rotunda-ford-timing-peg-303-507.aspx

Posted on Jan 09, 2009

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1 Answer

Cam timing for fiat siena 1.2 2001


There are no timing marks on this engine - the engine has to be "locked" using special engine locking / setting kit which you wil have to obtain to do the job.

I will give you the instructions to do the job for when you have the locking kit to do the job.. as follows:

Removal
  1. Raise and support front of vehicle.
  2. Remove:
      • RH front wheel.
      • RH inner wing panel.
      • Air filter assembly.
  3. Support engine.
  4. Remove:
      • RH engine mounting and bracket.
      • Timing belt upper cover,
      • AC receiver/drier (if fitted). DO NOT disconnect hoses.
      • Timing belt lower cover.
      • Auxiliary drive belt.
      • Support bracket between gearbox and cylinder block (Palio).
  5. Palio: Remove bell housing cover plate. Fit flywheel locking tool. Tool No.1.867.029.000. or equivalent commercially available.
  6. Remove:
      • Crankshaft pulley bolts
      • Crankshaft pulley
      • Spark plug leads.
      • Ignition coil and bracket.
      • Spark plugs.
  7. Fit dial gauge and adapter to No.1 cylinder. Tool No.1.860.895.000.
  8. Turn crankshaft to TDC on No.1 cylinder. Set dial gauge to zero.
  9. Ensure notch in rear of camshaft aligned as shown.
  10. Install camshaft aligning tool. Tool No.1.870.823.000

  11. NOTE: If camshaft aligning tool cannot be fitted: Turn crankshaft one turn clockwise.

Installation
  1. Ensure No.1 cylinder at TDC by turning crankshaft slightly clockwise and anti-clockwise. Use dial gauge .
  2. Ensure camshaft aligning tool fitted correctly
  3. Hold camshaft sprocket. Use tool No.1.860.831.000/001
  4. Slacken camshaft sprocket bolt
  5. Fit timing belt in following order:
      • Crankshaft sprocket.
      • Water pump sprocket.
      • Camshaft sprocket.
      • Tensioner pulley.
    NOTE: Observe direction of rotation marks on belt.
  6. Fit tensioning tool locating pegs to tensioner pulley holes -Tool No.1.860.745.100/300. Ensure tensioning tool arm is horizontal.
  7. Set weight at 70 mm mark on scale bar.
  8. Hold camshaft sprocket
  9. Tighten camshaft sprocket bolt - Tightening torque: 70 Nm.
  10. Remove aligning tool
  11. Turn crankshaft two turns clockwise.
  12. Ensure No.1 cylinder at TDC by turning crankshaft slightly clockwise and anti-clockwise. Use dial gauge
  13. Ensure camshaft aligning tool can be fitted - If not: Repeat installation procedure.
  14. Tighten tensioner nut to 28 Nm
  15. Remove:
      • Tensioning tool
      • Camshaft aligning tool
      • Dial gauge
  16. Install components in reverse order of removal.
  17. Tighten crankshaft pulley bolts - Tightening torque: 20 Nm + 90°.

Jun 26, 2016 | Fiat Cars & Trucks

1 Answer

Location for timing mark Mazda 323 1994 6cylinder


The timing marks are on the front harmonic balancer Locate the one cylinder if on firewall side then use number 4 front middle remove spark plug cut a coat hanger and slide down spark plug hole DO NOT START ENGINE rotate crankshaft with socket wrench watching coat hanger until it can not go any higher and not bending by getting stuck against cylinder wall. This will be TDC now you can see if reference mark on crank pulley aligns with pointer mark with fingernail polish so easily can be seen with timing light.

Nov 09, 2013 | Mazda Cars & Trucks

1 Answer

I need a timing diagram for a 1994 mazda mx3 dohc 1.6 l 4cly obd 1


firing order 1 3 4 2 counter clockwise on distributor the timing marks are located on the crankshaft sprocket and cam shaft sprocket disconnect the negative battery terminal prier to any work preformed and pull the spark plugs for an easier turn align the dowel pin on cam shaft with the dowel pin facing straight up the crank shaft pin should also aim straight up. turn the crankshaft twice to ensure they stay aligned

May 04, 2011 | 1994 Mazda MX-3

1 Answer

Timing belt broke,engine out of time,need to timing and install new belt how do i set timing.98 escort zx2 2.0 L


2.0L Engine SOHC ENGINE
  1. Remove the drive belt and timing cover.
  2. Raise the car and support it with safety stands.
  3. Remove the right-hand splash shield and the crankshaft pulley. Fig. 11: The timing marks on both the camshaft and crankshaft pulleys must be aligned like this before removing or installing the timing belt — 2.0L SOHC engines 90983g66.gif

  4. Align the timing marks as illustrated in the accompanying illustration.
  5. Refer to the accompanying illustration and remove the timing belt as follows:
    1. Loosen the timing belt tensioner bolt (1).
    2. Use an 8mm Allen wrench, and turn the tensioner (2) counterclockwise 1⁄4 turn.
    3. Insert a 1⁄8 inch drill bit in the hole (3) to lock the belt tensioner in place.
    4. Remove the timing belt (4). Fig. 12: Remove the timing belt by following these 4 numbered steps (refer to the text for an explanation) — 2.0L SOHC engine 90983g67.gif

    5. Inspect the belt for damage and signs of oil leakage. To install: NOTE: Install the timing belt over the sprocket in a counterclockwise direction starting at the crankshaft. Keep the belt span between the crankshaft and camshaft tight when installing the belt over the camshaft.
  6. Install the timing belt and remove the drill bit.
  7. Tighten the tensioner bolt to 15–22 ft. lbs. (20–30 Nm).
  8. Rotate the engine two complete revolutions and make sure the timing marks are aligned.
  9. Install the timing belt cover and crankshaft pulley.
  10. Install the right-hand splash shield and the drive belt.
  11. Start the car and check for proper operation.
DOHC ENGINE NOTE: A camshaft alignment timing tool (No. T94P-6256-CH or equivalent) and a crankshaft Top Dead Center (TDC) timing peg tool (No. T97P-6000-A or equivalent) are required for this procedure. NOTE: Make sure the correct notch in the pulley is indexed to the lower cylinder block. Refer to the accompanying illustration. Fig. 13: A camshaft alignment timing tool . . . 90983g68.gif
Fig. 14: . . . and a crankshaft TDC timing peg tool are required when removing and installing the timing belt 90983g69.gif
  1. Remove the spark plugs.
  2. Rotate the crankshaft to TDC.
  3. Locate and remove the plug bolt by the Crankshaft Position (CKP) sensor (refer to the illustration) and install the TDC timing peg. Fig. 15: Remove the plug bolt by the Crankshaft Position (CKP) sensor and install the TDC timing peg 90983g70.gif

  4. Raise the car and support it with safety stands.
  5. Unfasten the splash shields bolts and remove the shield.
  6. Lower the car and remove the water pump pulley.
  7. Remove the valve cover and the timing belt covers.
  8. Align the camshafts and install the camshaft alignment tool on the back of the camshafts as illustrated. Fig. 16: Align the camshafts and install the alignment tool 90983g76.gif
    WARNING
    If the camshaft belt is being reused, mark the direction of the camshaft belt to the rotation of the camshaft prior to removal, or premature wear and belt failure could occur.
  9. Loosen the tensioner pulley bolt and relieve the tension on the belt by disconnecting the tensioner tab from the timing cover back plate.
  10. Slide the belt off the sprockets.
  11. Inspect the belt for wear and replace as necessary. Fig. 17: Timing belt routing — 2.0L DOHC engine 90983g71.gif
    To install:
  12. If, for any reason, the engine was disturbed, the camshafts moved or the sprockets replaced, perform the following procedure: NOTE: Make sure the correct notch in the pulley is indexed to the lower cylinder block.
    1. Position the crankshaft just prior to Top Dead Center (TDC).
    2. If not already done, locate and remove the plug bolt by the Crankshaft Position (CKP) sensor (refer to the illustration) and install the TDC timing peg.
    3. Rotate the crankshaft clockwise against the TDC peg. NOTE: Installation of the alignment tool into the exhaust camshaft may require the camshafts to be rotated clockwise.
    4. Install the camshaft alignment tool on the back of the camshafts.
    5. Install the timing belt and engage the timing belt tensioner tab into the upper timing cover backplate. NOTE: A 3⁄8 inch drive, 10mm, 2 inch torque adapter offset is required to tighten the tensioner bolt.
    6. Using a 6mm Allen wrench, adjust the tensioner until the index marks are aligned and tighten the bolt to 17–20 ft. lbs. (22–28 Nm).
    7. Rotate the crankshaft clockwise against the TDC alignment peg, then remove the camshaft alignment tool.
    8. Remove the TDC peg tool and install the plug bolt.
    9. Install the timing and valve covers.
    10. Install the water pump pulley and the splash shield.
    11. Install the spark plugs. If the engine or the camshaft were not disturbed in any way, or the sprockets were not removed, perform the following procedure:
  13. Install the timing belt and engage the timing belt tensioner tab into the upper timing cover backplate. Fig. 18: Engage the timing belt tensioner tab into the upper timing cover backplate . . . 90983g72.gif
    Fig. 19: . . . then use a 6mm Allen wrench to adjust the tensioner until the index marks are aligned 90983g73.gif
    Fig. 20: A 3⁄8 inch drive, 10mm, 2 inch torque adapter offset is required to tighten the tensioner bolt (arrow) — 2.0L DOHC engine 90983g75.gif
    NOTE: A 3⁄8 inch drive, 10mm, 2 inch torque adapter offset is required to tighten the tensioner bolt.
  14. Using a 6mm Allen wrench, adjust the tensioner until the index marks are aligned and tighten the bolt to 17–20 ft. lbs. (22–28 Nm).
  15. Rotate the crankshaft clockwise against the TDC alignment peg, then remove the camshaft alignment tool. Fig. 21: Rotate the crankshaft clockwise against the TDC alignment peg 90983g74.gif

  16. Remove the TDC peg tool and install the plug bolt.
  17. Install the timing and valve covers.
  18. Install the water pump pulley and the splash shield.
  19. Install the spark plugs.
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Aug 26, 2010 | Ford E-Series Cars & Trucks

1 Answer

I have a 2008 pt cruiser. The engine light is on


mcdevito75 here, Yes a crankshaft sensor could cause your mentioned problems, the sensor should be located near the Harmonic balancer, you may need a special tool to remove it and if I'm not mistaken the new sensor thakes an adjustment, Have auto zone change this sensor for you, even if you succeed, how often will you change this sensor.

May 14, 2010 | 2005 Chrysler PT Cruiser

1 Answer

How to change a timing belt in a 2001 pt cruiser 2.4 liter


REMOVAL
  1. Disconnect negative battery cable.
  2. Raise vehicle on hoist. Remove right front wheel.
  3. Remove the right splash shield.
  4. Remove accessory drive belts.
  5. Remove crankshaft damper
  6. Remove the lower torque strut
  7. Disconnect exhaust system from manifold.
  8. Disconnect A/C pressure switch at rear of compressor housing.
  9. Lower vehicle and support engine with a jack.
  10. Discharge A/C system and disconnect A/C lines at coupling block
  11. Remove upper torque strut
  12. Remove screw attaching ground strap to strut bracket.
  13. Remove torque strut bracket from strut tower.
  14. Remove upper radiator support crossmember
  15. Remove power steering pump and bracket. Set pump aside. Do not disconnect lines from pump.</B>
  16. With engine properly supported, remove right engine mount through bolt.
  17. Raise engine with jack until engine support bracket bolts are accessible.
  18. Remove support bracket bolts.
  19. Remove support bracket.
  20. Remove upper timing belt cover fasteners and remove cover.
  21. Remove lower timing belt cover fasteners and remove cover
  22. CAUTION: When aligning crankshaft and camshaft timing marks always rotate engine from crankshaft. Camshaft should not be rotated after timing belt is removed. Damage to valve components may occur. Always align timing marks before removing timing belt.
  23. Before the removal of the timing belt, rotate crankshaft until the TDC mark on oil pump housing aligns with the TDC mark on crankshaft sprocket (trailing edge of sprocket tooth)
  24. NOTE: The crankshaft sprocket TDC mark is located on the trailing edge of the sprocket tooth. Failure to align trailing edge of sprocket tooth to TDC mark on oil pump housing will cause the camshaft timing marks to be misaligned.
  25. Install 6 mm Allen wrench into belt tensioner. Before rotating the tensioner, insert the long end of a 1/8” or 3 mm Allen wrench into the pin hole on the front of the tensioner .
  26. While rotating the tensioner counterclockwise, push in lightly on the 1/8” or 3 mm Allen wrench, until it slides into the locking hole.
  27. Remove timing belt. CAUTION: If timing belt was damaged due to incorrect tracking (alignment), the belt tensioner assembly must be replaced

INSTALLATION
  1. Set crankshaft sprocket to TDC by aligning the sprocket with the arrow on the oil pump housing.
  2. Set camshafts timing marks so that the exhaust camshaft sprocket is a 1/2 notch below the intake camshaft sprocket
  3. CAUTION: Ensure that the arrows on both camshaft sprockets are facing up.
  4. Install timing belt. Starting at the crankshaft, go around the water pump sprocket, idler pulley, camshaft sprockets and then around the tensioner
  5. Move the exhaust camshaft sprocket counterclockwise to align marks and take up belt slack. NOTE: A new tensioner is held in the wound position by a pull pin.
  6. Remove the pull pin or Allen wrench from the belt tensioner.
  7. Once the timing belt has been installed and tensioner released, rotate the crankshaft two (2) complete revolutions. Verify that the TDC marks on crankshaft and timing marks on the camshafts are aligned as shown in .
  8. Install lower timing belt cover and tighten fasteners to 9 N·m (80 in. lbs.
  9. Install upper timing belt cover and tighten fasteners to 9 N·m (80 in. lbs.
  10. Install right engine support bracket. Ensure the power steering pump is properly located in mounting location on bracket. Tighten mount bracket bolts to 61 N·m (45 ft. lbs.)
  11. Lower engine into mounting position and install right engine mount through bolt. Tighten bolt to 118 N·m (87 ft. lbs.).
  12. Install power steering pump and bracket.
  13. Install upper radiator support crossmember
  14. Install torque strut bracket to strut tower.
  15. Connect ground strap to bracket.
  16. Install upper torque strut
  17. Connect A/C lines. Evacuate and recharge A/C system
  18. Raise vehicle.
  19. Connect exhaust system to manifold.
  20. Connect A/C pressure switch connector.
  21. Install crankshaft damper
  22. Install accessory drive belts
  23. Install lower torque strut
  24. Perform torque strut adjustment procedure
  25. Install right splash shield.
  26. Install right front wheel.
  27. Connect negative cable to battery.

May 15, 2010 | 2001 Chrysler PT Cruiser

1 Answer

How do I time a 2006 dodge caravan 2.4L


2.4L Engine
NOTE You may need DRB scan tool to perform the crankshaft and camshaft relearn alignment procedure.
  1. Remove or disconnect the following:
    • Negative battery cable
    • Right front wheel and inner splash shield
    • Accessory drive belts
    • Crankshaft damper
    • A/C compressor/alternator tensioner and pulley assembly
    • Lower front timing cover
    • Upper front timing cover
    • Right engine mount
    • Engine mount bracket

    NOTE This is an interference engine. Do not rotate the crankshaft or the camshafts after the timing belt has been removed. Damage to the valve components may occur. Before removing the timing belt, always align the timing marks.
  2. Rotate the crankshaft until the Top Dead Center (TDC) mark on the oil pump housing aligns with the TDC mark on the camshaft sprocket (located on the trailing edge of the tooth).
  3. Loosen the timing belt tensioner lock bolt.
  4. Insert a 6mm Allen wrench into the hexagon opening located on the top plate of the belt tensioner pulley. Rotate the top plate clockwise until there is enough slack to remove the belt.
  5. If necessary, remove the camshaft timing belt sprockets.
  6. If necessary, remove the crankshaft timing belt sprocket using removal tool No. 6793, or equivalent.
  7. Place the tensioner into a soft-jawed vise to compress the tensioner.
  8. After compressing the tensioner, insert a pin (a 5/64 in. Allen wrench will also work) into the plunger side hole to retain the plunger until installation.

09943d3.gif

Camshaft and crankshaft alignment marks—2.4L engine


ed2b9ee.gif

To lock the timing belt tensioner, be sure to fully insert the smaller Allen wrench into the tensioner as shown—2.4L engine



03f364a.gif

Installation of the timing belt, notice the camshaft alignment— 2.4L (VIN B) engine


To install:
  1. If necessary, use tool No. 6792, or equivalent, to install the crankshaft timing belt sprocket onto the crankshaft.
  2. If necessary, install the camshaft sprockets onto the camshafts. Install and tighten the camshaft sprocket bolts to 75 ft. lbs. (101 Nm).
  3. Set the crankshaft sprocket to Top Dead Center (TDC) by aligning the notch on the sprocket with the arrow on the oil pump housing.
  4. Set the camshafts timing marks so the exhaust camshaft is 1/2 notch below intake camshaft sprocket. Make sure the arrows on both camshaft sprockets are facing up
  5. Install the timing belt starting at the crankshaft, then around the water pump sprocket, idler pulley, camshaft sprockets and around the tensioner pulley.
  6. Move the exhaust camshaft sprocket counterclockwise to take up the belt slack.
  7. Insert a 6mm Allen wrench into the hexagon opening located on the top plate of the belt tensioner pulley. Rotate the top plate counterclockwise until there is no slack on the belt. The tensioner setting notch will start to move clockwise. Watch the notch and continue rotating the top plate counterclockwise until the setting notch is aligned with the spring tang. Using the Allen wrench to prevent the top plate from moving, tighten the tensioner lock bolt to 220 inch lbs. (25 Nm). The setting notch and spring tang should remain aligned after the lock nut is tightened.
  8. Rotate the crankshaft 2 revolutions and recheck the timing marks.
  9. Check the spring tang is within the tolerance window. If not within the window, reinsert the Allen wrench and into the hexagon opening located on the top plate of the belt tensioner pulley. Rotate the top plate counterclockwise until there is no slack on the belt. The tensioner setting notch will start to move clockwise. Watch the notch and continue rotating the top plate counterclockwise until the setting notch is aligned with the spring tang. Using the Allen wrench to prevent the top plate from moving, tighten the tensioner lock bolt to 220 inch lbs. (25 Nm). The setting notch and spring tang should remain aligned after the lock nut is tightened.
  10. Install the engine mount bracket.
  11. Install the front timing belt covers.
  12. Install the A/C compressor/alternator tensioner and pulley assembly.
  13. Install the right engine mount.
  14. Install the crankshaft damper
  15. Install the accessory drive belts and adjust to the proper tension.
  16. Install the right inner splash shield and wheel.
  17. Reconnect the negative battery cable.
  18. Perform the crankshaft and camshaft relearn alignment procedure using the DRB scan tool, or equivalent

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Dec 28, 2009 | 2006 Dodge Caravan

1 Answer

Timing belt timing marks, 1997 ford escort where are they?


Ford Escort/Tracer 1991-1999 Repair Guide

REMOVAL & INSTALLATION 1.8L Engine

(see Figures 1, 2, 3 and 4)
  1. Disconnect the negative battery cable.
  2. Remove the timing belt covers.
  3. Rotate the crankshaft and align the timing marks located on the camshaft pulleys and the seal plate.
  4. Remove the crankshaft pulley and hub.
  5. If the timing belt is to be reused, mark an arrow on the belt to indicate its rotational direction to enable correct re-installation.
  6. Loosen the timing belt tensioner lockbolt and remove the timing belt.
To install:
  1. Temporarily secure the timing belt tensioner in the far left position with the spring fully extended, then tighten the lockbolt.
  2. Make sure the timing marks on the timing belt pulley (crankshaft sprocket) and the engine block (oil pump housing) are aligned.
  3. Make sure the timing marks on the camshaft pulleys and the seal plate are aligned.
  4. Install the timing belt.
  5. Loosen the tensioner lockbolt. Using a suitable prying tool, position the timing belt tensioner so the timing belt is taut, then tighten the tensioner lockbolt.
  6. Turn the crankshaft two turns clockwise and align the timing belt pulley mark with the mark on the engine block.

fbe49f2.jpg
Fig. 1: Timing marks are located on the camshaft pulleys as shown-1.8L engines

5bb74d0.jpg

Fig. 2: Make sure that the crankshaft sprocket (timing belt pulley) and oil pump timing marks are aligned-1.8L engines

9cafc26.jpg

Fig. 3: Align the timing belt pulley mark with the tension set mark, at approximately the 10 o'clock position-1.8L engines

72dc9cd.jpg
Fig. 4: Check the timing belt deflection at the location shown-1.8L engines

  1. Make sure the camshaft pulley marks are aligned with the seal plate marks.
If the timing marks are not aligned, remove the belt and repeat the procedure.


I hope help you with this; remember rated this help. Good luck.

Sep 11, 2009 | 1997 Ford Escort

1 Answer

Crankshaft Position Sensor


The crank sensor is on the front of your engine behind the harmonic balancer. You will need a balancer puller for a 3.8 and a crank sensor alignment tool to do this lob.

Apr 30, 2009 | 1997 Pontiac Firebird

1 Answer

My timing belt broke on my '99 Ford Escort ZX2. Please tell my husband how to replace it. Than k you



 
 
Timing Belt
REMOVAL & INSTALLATION
1.8L Engine
Disconnect the negative battery cable.
Remove the timing belt covers.
Rotate the crankshaft and align the timing marks located on the camshaft pulleys and the seal plate.
Remove the crankshaft pulley and hub.
If the timing belt is to be reused, mark an arrow on the belt to indicate its rotational direction to enable correct re-installation.
Loosen the timing belt tensioner lockbolt and remove the timing belt.
To install:
Temporarily secure the timing belt tensioner in the far left position with the spring fully extended, then tighten the lockbolt.
Make sure the timing marks on the timing belt pulley (crankshaft sprocket) and the engine block (oil pump housing) are aligned.
Make sure the timing marks on the camshaft pulleys and the seal plate are aligned.
Install the timing belt.
Loosen the tensioner lockbolt. Using a suitable prying tool, position the timing belt tensioner so the timing belt is taut, then tighten the tensioner lockbolt.
Turn the crankshaft two turns clockwise and align the timing belt pulley mark with the mark on the engine block.
Fig. 1: Timing marks are located on the camshaft pulleys as shown — 1.8L engines


 
Fig. 2: Make sure that the crankshaft sprocket (timing belt pulley) and oil pump timing marks are aligned — 1.8L engines


 
Fig. 3: Align the timing belt pulley mark with the tension set mark, at approximately the 10 o'clock position — 1.8L engines


 
Fig. 4: Check the timing belt deflection at the location shown — 1.8L engines

Mar 28, 2009 | 1999 Ford Escort

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