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How many bolts are on my starter? - Voyager Plymouth Cars & Trucks

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GENERALLY ITS 2 AND THEN THE POWER AND GROUND WIRES

Posted on Jan 08, 2009

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2 Answers

Remove a starter


  • Remove the negative and positive lead on the battery.
  • Locate the starter under the vehicle. The starter will be located to the right of the motor on the bottom. Access the bolts comfortably from underneath the truck.
  • Remove the bottom bolt with a socket wrench. The ground cable will be attached. Save the bolt for reinstalling the starter.
  • Unbolt the positive cable on top of the starter. Use a socket wrench to remove the bolt.
  • Unbolt the top of the starter with a socket wrench. The starter will be loose.
  • Pull the starter straight out. Use both hands to pull out and forward as the starter is heavy. Pull forward and lower to the ground.
Installing the Starter
  • Position the new starter in place. Match up the starter to the designated bolt holes on the mounts.
  • Start the top bolt. Turn the bolt clockwise but do not tighten the starter down.
  • Start the bottom bolt. Ensure the negative cable is run through the bolt before starting. Do not tighten the bolt.
  • Tighten the top bolt with the socket wrench. Tighten it snug. Repeat the same for the bottom bolt. Ensure both bolts are tight.
  • Tighten the positive cable to the starter. Ensure the cable is snug to the fitting.
  • Connect the terminals to the battery. Ensure the vehicle cranks. The starter will engage without hesitation if done correctly.


Read more : http://www.ehow.com/how_5707471_replace-starter-ford-ranger.html

Dec 05, 2015 | 2006 Ford Ranger 4.0

1 Answer

How to remove starter from 2004 pacifica


REMOVAL
Disconnect the negative battery cable.
Remove (UPPER RADIATOR CROSS MEMBER) and relocate (UPPER RADIATOR CROSS MEMBER REMOVED) the upper radiator crossmember, (Refer to 23 - BODY/EXTERIOR/RADIATOR CROSSMEMBER - REMOVAL).
Remove the radiator fan module (FAN MODULE IN VEHICLE) (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL).
Remove the wiring harness clip from front mount.
Remove the coolant line clamp bolt (COOLANT LINE BRACKET).
Remove the upper nut from the front mount (FRONT RUBBER MOUNT UPPER NUT).
Remove the upper starter mounting bolt (UPPER STARTER BOLT).
Remove the middle starter bolt (MIDDLE STARTER BOLT).
Raise vehicle and support.
Remove the lower front mount nut (FRONT RUBBER MOUNT IN POSITION).
Raise and support engine (SUPPORT ENGINE).
Remove the lower bracket bolt to transmission (BRACKET TRANS BOLT).
Remove the lower bracket bolt to engine block (BRACKET ENGINE BLOCK BOLT).
Relocate the front mount and bracket.
Disconnect the positive battery cable from starter
Disconnect the solenoid connector from starter.
Remove the lower starter bolt (STARTER LOWER BOLT).
Remove starter from vehicle.

Aug 16, 2011 | 2004 Chrysler Pacifica

2 Answers

2003 Kia RIO WHEN TURNED TO ON CAR starts and the starter will not stop turning


Replace the starter.



Removal & Installation

1.5L & 1.6L (VIN 5) Engines

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Remove the 4 upper intake manifold stay bracket bolts.
  4. Disconnect the starter electrical connections.
  5. Remove the upper starter bolts.
  6. Remove the lower starter mounting bolt(s) and the starter.

    0996b43f80207fb6.jpg

    Fig. Starter mounting-1.5L and 1.6L engines


To install:
  1. Install the starter.
  2. Install the lower starter bolt and tighten to 27-38 ft. lbs. (37-52 Nm).
  3. Connect the starter electrical connections.
  4. Install the intake manifold support bracket and finger-tighten the 3 mounting bolts. Tighten the lower bolt to 27-38 ft. lbs. (37-52 Nm).
  5. Install the 4 upper intake manifold stay bracket bolts and tighten to 27-38 ft. lbs. (37-52 Nm).
  6. Install the upper starter bolts and tighten to 27-38 ft. lbs. (37-52 Nm).
  7. Connect the negative battery cable.

1.6L (VIN 3) Engine
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove or disconnect the following:

    Negative battery cable Air intake assembly Shift cable and bracket Starter electrical connections Starter

To install:
  1. Install or connect the following:

    Starter Starter electrical connections Shift cable Air intake assembly Negative battery cable

May 04, 2011 | Kia Rio Cars & Trucks

1 Answer

Where is the starter located on my 2003 nissan sentra ser


Starter Motor -located to articulate with flywheel that has gear teeth between the engine and transmission accessible from down below. REMOVAL & INSTALLATION 240SX WITH AUTOMATIC TRANSMISSION
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Support the transmission with a jack and remove the 4 rear mounting bracket bolts.
  3. Lightly lower the transmission to make room and pull out the dipstick tube.
  4. Remove or disconnect the following:
    • Negative battery cable
    • Connector bracket from the front mount bracket
    • Harness connector
    • Starter bolts
    • Starter
    To install:
  5. Install or connect the following:
    • Starter and torque the bolts to 30-37 ft. lbs. (40-50 Nm)
    • Harness connector
    • Connector bracket to the front mount bracket
    • Dipstick tube
    • Transmission into position
    • 4 rear mounting bracket bolts
    • Negative battery cable
  6. Remove the transmission jack
WITH MANUAL TRANSMISSION
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Connector bracket from the front mount bracket
    • Harness connector
    • Starter bolts
    • Starter
    To install:
  3. Install or connect the following:
    • Starter and torque the bolts to 30-37 ft. lbs. (40-50 Nm)
    • Harness connector
    • Connector bracket to the front mount bracket
    • Negative battery cable
1.6L and 2.0L Engines
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Wiring at the starter
    • Bolts attaching the starter to the engine
    • Starter
    To install:
  3. Install or connect the following:
    • Starter and torque the bolts to 70 inch lbs. (8 Nm)
    • Starter electrical connections
    • Negaative battery cable
Maxima
  1. Remove or disconnect the following:
    • Negative battery cable
    • Air duct
    • Harness protector from the harness
    • Starter wiring at the starter
    • Starter-to-engine bolts
    • Starter from the vehicle

      Image 89612G12l Not Found

    To install:
  2. Install or connect the following:
    • Starter and torque the long bolt to 57-72 ft. lbs. (77-98 Nm) and the short bolt to 22-30 ft. lbs. (30-41 Nm)
    • Starter wiring
    • Harness protector
    • Air duct
    • Negative battery cable
Altima
  1. Remove or disconnect the following:
    • Negative battery cable
    • Air inlet tube
    • Harness bracket
    • Wiring at the starter
    • Starter
    To install:
  2. Install or connect the following:
    • Starter and torque the bolts to 60 inch lbs. (7 Nm)
    • Starter electrical connectors
    • Harness bracket
    • Air inlet tube
    • Negative battery cable

Nov 03, 2010 | 2003 Nissan Sentra

1 Answer

How do i connect my starter to the battery


REMOVAL & INSTALLATION 2.2L (VIN 4) Engine Fig. 1: Removal and installation of the starter — 2.2L engine shown 87952039.gif
Fig. 2: Remove the starter electrical connections from the back of the starter 91142p05.jpg
Fig. 3: Remove the three bell-housing cover retaining bolts and . . . 91142p06.jpg
Fig. 4: . . . remove the bell-housing cover 91142p07.jpg
Fig. 5: Remove the starter support brace-to-engine bolt 91142p08.jpg
Fig. 6: The starter is retained by two bolts 91142p09.jpg
Fig. 7: Remove the bolts and . . . 91142p10.jpg
Fig. 8: . . . remove the starter from the engine 91142p11.jpg
Fig. 9: Note that the starter bolts are two different lengths, the longer one goes on the inside 91142p12.jpg
  1. Disconnect the negative battery cable at the battery.
  2. Raise and safely support the vehicle.
  3. Remove the electrical connections from the back of the starter.
  4. Remove the bell-housing cover.
  5. Remove the starter support bracket bolt from the engine block.
  6. Unfasten the starter motor-to-engine bolts, then carefully lower the starter.
  7. Remove the nuts/bolts that hold the starter support bracket to the starter. To install:
  8. Transfer the starter support bracket to the new starter if the starter is being replaced.
  9. Raise the starter into position and secure the starter using the starter motor-to-engine bolts. Tighten the bolts to 32 ft. lbs. (43 Nm).
  10. Install the starter support bracket-to-engine bolt to 24 ft. lbs. (32 Nm).
  11. Install the bell-housing cover.
  12. Install the starter electrical connections on the back of the starter. Tighten the "S'' terminal to 22 inch lbs. (2.5 Nm) and the battery terminal to 106 inch lbs. (12 Nm).
  13. Carefully lower the vehicle, then connect the negative battery cable.
2.3L (VIN D) and 2.4L (VIN T) Engines Fig. 10: When installing the starter, tighten the mounting bolts to 66 ft. lbs. (90 Nm) on the 2.3L and 2.4L engines 87952040.gif
  1. Disconnect the negative battery cable at the battery.
  2. Detach the air inlet duct from the throttle body.
  3. Remove the top starter bolt.
  4. Raise and safely support the vehicle.
  5. Remove the lower starter retaining bolt.
  6. If necessary, position the engine wiring harness aside.
  7. Position the starter to enable access to the solenoid wiring, then detach the wiring.
  8. Remove the starter from the vehicle. To install:
  9. Raise the starter to the vehicle, then attach the wiring.
  10. Position the starter, then secure using the lower starter bolt. Tighten to 66 ft. lbs. (90 Nm)
  11. If moved, reposition the engine wiring harness.
  12. Carefully lower the vehicle.
  13. Install the top starter bolt, then tighten to 66 ft. lbs. (90 Nm).
  14. Fasten the air inlet duct to the throttle body.
  15. Connect the negative battery cable.
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Aug 19, 2010 | 1996 Chevrolet Cavalier

1 Answer

How do i change the starter on a 2000 nissan altima


I hope this helps:

REMOVAL & INSTALLATION 240SX WITH AUTOMATIC TRANSMISSION
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Disconnect the negative battery cable.
  3. Support the transmission with a jack and remove the 4 rear mounting bracket bolts.
  4. Lightly lower the transmission to make room and pull out the dipstick tube.
  5. Remove or disconnect the following:
    • Connector bracket from the front mount bracket
    • Harness connector
    • Starter bolts
    • Starter
    To install:
  6. Install or connect the following:
    • Starter
    • Starter bolts. Tighten the bolts to 30–37 ft. lbs. (40–50 Nm).
    • Harness connector
    • Connector bracket to the front mount bracket
    • Dipstick tube
    • Transmission into position
    • 4 rear mounting bracket bolts
  7. Remove the transmission jack
    • Negative battery cable
WITH MANUAL TRANSMISSION
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Connector bracket from the front mount bracket
    • Harness connector
    • Starter bolts
    • Starter
    To install:
  3. Install or connect the following:
    • Starter
    • Starter bolts. Tighten the bolts to 30–37 ft. lbs. (40–50 Nm).
    • Harness connector
    • Connector bracket to the front mount bracket
    • Negative battery cable
1.6L and 2.0L Engines
  1. Remove or disconnect the following:
    • Negative battery cable from the battery
    • Wiring at the starter
    • Bolts attaching the starter to the engine
    • Starter from the vehicle
    To install:
  2. Install or connect the following:
  3. Install the components in the reverse order of removal.
Maxima
  1. Remove or disconnect the following:
    • Negative battery cable from the battery
    • Air duct
    • Harness protector from the harness
    • Starter wiring at the starter
    • Starter-to-engine bolts
    • Starter from the vehicle Fig. 1: Starter location and mounting detail — Maxima with a manual transaxle 89612g12.gif
    To install:
  2. Install or connect the following:
    • Starter
    • Starter attaching bolts. Tighten the long bolt to 57–72 ft. lbs. (77–98 Nm) and the short bolt to 22–30 ft. lbs. (30–41 Nm).
    • Starter wiring
    • Harness protector
    • Air duct
    • Negative battery cable
  3. Start the engine a few times to make sure of proper operation.
Altima
  1. Remove or disconnect the following:
    • Negative battery cable from the battery
    • Air inlet tube
    • Harness bracket
    • Wiring at the starter
    • Bolts attaching the starter to the engine
    • Starter from the vehicle
    To install:
  2. Install the components in the reverse order of removal.
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Jul 13, 2010 | 2000 Nissan Altima

1 Answer

How do you remove a 1999 Nissan Altima starter?


Nissan Car Altima & Sentra 1999-06 StarterRemoval & Installation
  1. Remove or disconnect the following:
    Negative battery cable Air duct Harness protector from the harness Starter wiring at the starter Starter-to-engine bolts Starter from the vehicle


  2. b53bb6c.jpg
    Fig. Starter location and mounting detail-3.0L Maxima with a manual transaxle


    b2eb267.jpg
    Fig. Starter location and mounting detail-3.5L Maxima

To install:
  1. Install or connect the following:
    Starter and torque the long bolt to 57-72 ft. lbs. (77-98 Nm) on Altima and Maxima and 41 ft. lbs. (55 Nm) on 350 Z. torque the short bolt to 22-30 ft. lbs. (30-41 Nm) Starter wiring Harness protector Air duct Negative battery cable
  1. Remove or disconnect the following:
    Negative battery cable Air inlet tube Harness bracket Wiring at the starter Starter

To install:
  1. Install or connect the following:
    Starter and torque the bolts to 60 inch lbs. (7 Nm) Starter electrical connectors Harness bracket Air inlet tube Negative battery cable

1.6L & 2.0L Engines
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove or disconnect the following:
    Negative battery cable Wiring at the starter Bolts attaching the starter to the engine Starter
To install:
  1. Install or connect the following:
    Starter and torque the bolts to 70 inch lbs. (8 Nm) Starter electrical connections Negaative battery cable

1.6L, 1.8L & 2.0L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    Negative battery cable Wiring at the starter Bolts attaching the starter to the engine Starter
To install:
  1. Install or connect the following:
    Starter and torque the bolts to 70 inch lbs. (8 Nm) Starter electrical connections Negative battery cable

1.8L & 2.0L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    Negative battery cable Wiring at the starter Bolts attaching the starter to the engine Starter
To install:
  1. Install or connect the following:
    Starter and torque the bolts to 70 inch lbs. (8 Nm) Starter electrical connections Negative battery cable

2.4L & 2.5L Engines
  1. Remove or disconnect the following:
    Negative battery cable Air inlet tube Harness bracket Wiring at the starter Starter
To install:
  1. Install or connect the following:
    Starter and torque the bolts to 60 inch lbs. (7 Nm) Starter electrical connectors Harness bracket Air inlet tube Negative battery cable

2.4L Engine
  1. Remove or disconnect the following:
    Negative battery cable Air inlet tube Harness bracket Wiring at the starter Starter
To install:
  1. Install or connect the following:
    Starter and torque the bolts to 60 inch lbs. (7 Nm) Starter electrical connectors Harness bracket Air inlet tube Negative battery cable

2.5L Engine
  1. Remove or disconnect the following:
    Negative battery cable Air cleaner cover and duct Harness bracket Wiring at the starter Starter
To install:
  1. Install or connect the following:
    Starter and torque the bolts to 60 inch lbs. (7 Nm) Starter electrical connectors Harness bracket Air inlet tube Negative battery cable

3.5L Engines
  1. Remove or disconnect the following:
    Negative battery cable Air cleaner case (upper) and air cleaner to electric throttle control actuator tube. Harness protector from the harness Starter wiring at the starter Starter-to-engine bolts Starter from the vehicle

    42c548c.jpg
    Fig. Starter location and mounting detail-3.5L engine

continue...

Apr 05, 2010 | 1999 Nissan Altima

2 Answers

Where is the starter on a 1998 cavalier z24


1998 Chevrolet Cavalier 2.4L SFI DOHC 4cyl - Repair Guide
Look at the the lower end of the engine behind the radiator.

REMOVAL & INSTALLATION

2.2L (VIN 4) Engine

b30d4a5.jpg

Fig. 1: Removal and installation of the starter-2.2L engine shown

ce77b94.jpg

Fig. 2: Remove the starter electrical connections from the back of the starter

a7d8ae8.jpg

Fig. 3: Remove the three bell-housing cover retaining bolts and ...

3580a66.jpg

Fig. 4: ... remove the bell-housing cover

95f5421.jpg

Fig. 5: Remove the starter support brace-to-engine bolt

225716e.jpg

Fig. 6: The starter is retained by two bolts

51b21e5.jpg

Fig. 7: Remove the bolts and ...

35a623c.jpg

Fig. 8: ... remove the starter from the engine

3658d11.jpg

Fig. 9: Note that the starter bolts are two different lengths, the longer one goes on the inside
  1. Disconnect the negative battery cable at the battery.
  2. Raise and safely support the vehicle.
  3. Remove the electrical connections from the back of the starter.
  4. Remove the bell-housing cover.
  5. Remove the starter support bracket bolt from the engine block.
  6. Unfasten the starter motor-to-engine bolts, then carefully lower the starter.
  7. Remove the nuts/bolts that hold the starter support bracket to the starter.
To install:
  1. Transfer the starter support bracket to the new starter if the starter is being replaced.
  2. Raise the starter into position and secure the starter using the starter motor-to-engine bolts. Tighten the bolts to 32 ft. lbs. (43 Nm).
  3. Install the starter support bracket-to-engine bolt to 24 ft. lbs. (32 Nm).
  4. Install the bell-housing cover.
  5. Install the starter electrical connections on the back of the starter. Tighten the S terminal to 22 inch lbs. (2.5 Nm) and the battery terminal to 106 inch lbs. (12 Nm).
  6. Carefully lower the vehicle, then connect the negative battery cable.
2.3L (VIN D) and 2.4L (VIN T) Engines

7ac0166.jpg

Fig. 10: When installing the starter, tighten the mounting bolts to 66 ft. lbs. (90 Nm) on the 2.3L and 2.4L engines
  1. Disconnect the negative battery cable at the battery.
  2. Detach the air inlet duct from the throttle body.
  3. Remove the top starter bolt.
  4. Raise and safely support the vehicle.
  5. Remove the lower starter retaining bolt.
  6. If necessary, position the engine wiring harness aside.
  7. Position the starter to enable accese to the solenoid wiring, then detach the wiring.
  8. Remove the starter from the vehicle.
To install:
  1. Raise the starter to the vehicle, then attach the wiring.
  2. Position the starter, then secure using the lower starter bolt. Tighten to 66 ft. lbs. (90 Nm)
  3. If moved, reposition the engine wiring harness.
  4. Carefully lower the vehicle.
  5. Install the top starter bolt, then tighten to 66 ft. lbs. (90 Nm).
  6. Fasten the air inlet duct to the throttle body.
  7. Connect the negative battery cable.

I hope help you with this (remember rated this help) Good luck.

Oct 12, 2009 | 1998 Chevrolet Cavalier

1 Answer

Starter replacement - 1991 Toyota previa


Here are detailed, step-by-step instructions for the removal and re-installation of your starter motor. Hope this helps! Have a great day!

Starter Toyota Previa 1991-1997 Repair InformationREMOVAL & INSTALLATION
See Figures 5 through 12
  1. Disconnect the negative battery cable from the battery.
  2. Raise and safely support the vehicle.
  3. If equipped with 4WD, remove the front driveshaft.
  4. Remove the nut and disconnect the starter wire.
0900c15280089fbb.jpgFig. 5: Disengage the starter wiring
  1. Disconnect the starter connector.
0900c15280089fbc.jpgFig. 6: Remove the cap hiding the nut 0900c15280089fbd.jpgFig. 7: It will be necessary to use an extension to remove the nut
  1. Remove the bolt holding the starter stay to the upper stiffener plate.
  2. If equipped with 2WD, remove the starter by removing the nut and three bolts.
  3. If equipped with 4WD, remove the starter by removing the nut, four bolts, and the center bracket.
0900c15280089fbe.jpgFig. 8: Four bolts hold the starter in place 0900c15280089fbf.jpgFig. 9: The nut is located on the top of the starter 0900c15280089fc0.jpgFig. 10: Extract the starter from the engineTo install:
  1. If equipped with 4WD, install the starter, the center support bracket, nut, and the four bolts. Tighten the bolts as follows:
    • Bolt A to 41 ft. lbs. (56 Nm)
    • Bolt B to 30 ft. lbs. (41 Nm)
0900c15280089fc1.jpgFig. 11: Bolt locations on the 2WD models
  1. If equipped with 2WD, install the starter, nut and three bolts. Tighten the bolts as follows:
    • Bolt A to 41 ft. lbs. (56 Nm)
    • Bolt B to 30 ft. lbs. (41 Nm)
0900c15280089fc2.jpgFig. 12: Bolt locations on the 4WD models
  1. Install the bolt to hold the starter stay to the upper stiffener plate. Tighten the bolt to 43 inch lbs. (5 Nm).
  2. Install the starter connector.
  3. Connect the starter wire with the nut. Tighten the nut to 78 inch lbs. (9 Nm).
  4. If equipped with 4WD, install the front driveshaft.
  5. Connect the negative battery cable.
SOLENOID REPLACEMENT
The starter solenoid (magnetic switch) is an integral part of the starter assembly.
  1. Remove the starter from the van. Remove the heat insulator from the starter assembly, if equipped.
  2. Disconnect the wire lead from the magnetic switch terminal.
  3. Remove the two long, through bolts holding the field frame to the magnetic switch. Pull out the field frame with the armature from the magnetic switch.
  4. Toseparate the starter housing from the magnetic switch assembly, remove the two screws and the starter housing with the pinion gear (1.6 kW), idler and clutch assembly.
To install:
  1. If necessary, install the gears and clutch assembly to the starter housing. Apply grease to the gear and clutch assemblies and place the clutch assembly, idler gear, bearing and pinion gear (1.6 kW) in the starter housing.
  2. Insert the spring into the clutch shaft hole and place the starter housing onto the magnetic switch. Install the two screws.
  3. Install the field frame with the armature onto the magnetic switch assembly and install the two through bolts. Tighten the bolts on the 1.4 kW to 52 inch lbs. (6 Nm) and on the 1.6 kW to 82 inch lbs. (9 Nm).
There is a protrusion or tab on each part; make sure you line them up correctly during assembly.
  1. Connect the wire to the terminal on the magnetic switch and tighten the nut to 52 inch lbs. (6 Nm). Install the heat insulator, if equipped.
  2. Reinstall the starter on the vehicle. Check starter system for proper operation.

Nov 23, 2008 | 1991 Toyota Previa

2 Answers

Changing the starter on my 99 tahoe


Starter Escalade, Suburban, Tahoe, Yukon, Denali, Denali XL, Yukon XL, 1999 – 2005 REMOVAL&INSTALLATION
Removal & Installation
4.8L, 5.3L And 6.0L Engines
CAUTION Before servicing any electrical component, the ignition key must be in the OFF or LOCK position and all electrical loads must be OFF, unless instructed otherwise in these procedures.
  1. Disconnect the negative battery cable.
  2. Raise and support the vehicle.
  3. Remove or disconnect the following:
    • Protective shields, as necessary
    • Starter solenoid shield
    • Starter-to-transmission close out cover bolt
    • Engine oil level sensor connection
    • On 4WD, front axle mounting bracket through bolt nut
  4. Reposition the front axle mounting bracket through bolt until the bolt tip is flush with the support bushing. Do not remove the bolt.
    • Mounting bolts from the engine block. Slide the starter forward until the starter clears the transmission.
    • Starter transmission close out cover
    • Positive battery cable and wiring harness from the starter
    • Starter from the vehicle 0900c152800a6916.jpgStarter removal—4.8L, 5.3L and 6.0L engines
To install:
  1. Install or connect the following:
    • Starter
    • Positive battery cable to the starter. Tighten the nut to 12 ft. lbs. (16 Nm).
    • Starter transmission close out cover
    • Mounting bolts to the engine block and tighten to 37 ft. lbs. (50 Nm)
  2. Reposition the front axle mounting bracket through bolt until the bolt is fully seated.
    • Front axle mounting bracket through bolt nut and tighten to 70 ft. lbs. (95 Nm)
    • Engine oil level sensor connection
    • Starter-to-transmission close out cover bolt
    • Starter solenoid shield
    • Protective shields as necessary
  3. Remove the safety stands.
  4. Lower the vehicle.
  5. Connect the negative battery cable.
5.7L And 7.4L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Mounting bolts and shims
    • Wires
    • Heat shield
    • Starter
To install:
  1. Install or connect the following:
    • Starter
    • Wires. Torque battery wire nut to 89 inch lbs. (10 Nm), and ignition nut to 18 inch lbs. (2 Nm).
    • Heat shield. Torque the bolts to 53 inch lbs. (6 Nm) and the nuts to 35 inch lbs. (3 Nm).
    • Mounting bolts and shim. Torque the bolts to 33 ft lbs. (45 Nm).
    • Negative battery cable
6.5L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    • Negative battery cables
    • Mounting bolts/nuts and shim, if used
    • Starter
    • Wires
    • Heat shield and bracket 0900c152800a6917.jpgExploded view of the starter motor—6.5L engine
To install:
  1. Install or connect the following:
    • Heat shield and bracket. Torque the bolts to 13 ft lbs. (17 Nm).
    • Wires. Torque battery wire nut to 89 inch lbs. (10 Nm), and ignition nut to 18 inch lbs. (2 Nm).
    • Starter
    • Mounting bolts/nuts and shim, if used. Torque the bolts to 33 ft lbs. (45 Nm) and the nut to 75 inch lbs. (8.5 Nm).
    • Negative battery cables
8.1L Engine
  1. Remove or disconnect the following:
    • Negative battery cable
    • On 4WD, front axle mounting bracket through bolt nut
  2. Reposition the front axle mounting bracket through bolt until the bolt tip is flush with the support bushing. Do not remove the bolt.
    • Positive battery cable nut
    • Positive cable from the solenoid
    • Engine harness ground nut and ground from the solenoid
    • Mounting bolts and starter
    • Heat shield bolts, nut and shield, if necessary
To install:
  1. Install or connect the following:
    • Heat shield, bolts and nut if removed. Tighten the bolts to 35 inch lbs. (3 Nm) and the nut to 44 inch lbs. (5 Nm).
    • Starter and bolts. Tighten to 37 ft. lbs. (50 Nm).
    • Ground wire and nut. Tighten to 30 inch lbs. (3.4 Nm).
    • Positive cable and nut. Tighten to 80 inch lbs. (9 Nm).
  2. Reposition the front axle mounting bracket through bolt until the bolt is fully seated.
    • Front axle mounting bracket through bolt nut and tighten to 70 ft. lbs. (95 Nm)
    • Negative battery cable

Sep 28, 2008 | 1999 Chevrolet Tahoe

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