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DON SWEETLAND Posted on Nov 09, 2012
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1978 CHEVY C10 6CYL OIL PRESSURE SENDING UNIT WIRING

AFTER INSTALLING A NEW OIL PRESSURE SENDING UNIT, THE GAUGE NEEDLE PEGS AT THE HIGHEST LEVEL AND STAYS THERE AS LONG AS THE ENGINE IS RUNNING. THIS IS A 3-WIRE UNIT PURCHASED AT AUTO ZONE. TWO WIRES ARE IN A MOLDED RUBBER CAP THAT FITS ON THE END OF THE UNIT WITH THE THIRD WIRE ATTACHING TO THE TOP OF THE UNIT.

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Reynaldo Andico

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  • Cars & Trucks Master 2,431 Answers
  • Posted on Nov 09, 2012
Reynaldo Andico
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Take the sending unit back, either you truly have high oil pressure and you blow the oil filter or the sending unit is shorting together with power,or the harness has rub through together, either way get another part under warranty and go from there,and be careful how you install the unit

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1helpful
1answer

Oil gauge not working

Find the sending unit for the oil guage on teh engine block. disconnect the wire and connect it to chasis ground. if the meter pegs then the sending unit is bad or you actually have low oil pressure. If the meter does nothing then you eithe have a wiring problem or a faulty meter.
3helpful
2answers

How can i fix the oil pump

see this tips and fix it. God bless you
The oil pump supplies oil to lubricate your engine. If the oil pump is worn or is not turning, the engine will suffer a loss of oil pressure, which may result in engine damage or engine failure.
The first sign of trouble may be a low oil pressure warning light, a drop in the normal reading on you oil pressure gauge (if your car has one), or the appearance of ticking or clattering sounds from your engine.
As a rule, most engines only need about 10 PSI of oil pressure for every 1,000 RPM of engine speed. Oil pressure will read higher than normal when a cold engine is first started because the oil is thick. Oil pressure will gradually drop as the engine warms up and the oil thins out. So normal oil pressure on a warm engine cruising down the highway is typically 30 PSI up to 45 PSI.
SYMPTOMS OF OIL PUMP TROUBLE
The first thing you should do if any of these symptoms occur is to stop your car, turn off the engine, let it sit for a few minutes, then check the oil level on the dipstick. If the oil level is at or below the ADD line, add a quart of oil to bring the level back up to the full mark. Add as much oil as is needed to raise the level to the full mark. Then restart the engine. If the warning light remains on, or the oil pressure reading does not climb back up to its normal range, or the engine noise does not go away, you may have a bad oil pump.
The other possibilities include a bad oil pressure sending unit, or a problem with the oil pressure warning light circuit or oil pressure gauge.
OIL PRESSURE SENDING UNIT
If the engine is NOT making any unusual noises and seems to be running normally, and the oil level on the dipstick is FULL, but you are still getting a low oil pressure warning light or low gauge reading, the fault could be a bad oil pressure sending unit.
The oil pressure sending unit is mounted on the engine block. On some applications, there is a spring-loaded pressure-sensitive diaphragm with a switch inside the sending unit. This switch completes the circuit to the low oil pressure warning light if oil pressure drops below a certain threshold. The unit may stop working if the diaphragm inside fails, if the switch is stuck, if the small hole that allows oil to enter the sending unit becomes plugged, if there is a loose, corroded or broken wiring connector at the sending unit, or there is a fault in the wiring circuit between the sending unit and warming light.
On vehicles that have an oil pressure gauge (electronic, not mechanical), the oil pressure sending unit has a small rheostat inside that sends a variable voltage signal to the oil pressure gauge when the diaphragm moves. A worn spot on the rheostat or any of the other problems just described for the simple pressure-type oil pressure switches can cause a problem.
FORD'S FAKE OIL PRESSURE GAUGE
On many Ford vehicles that were built from 1980 through the 1990s, the oil pressure sending unit has two switches, a low pressure and a high pressure. These vehicles also have an oil pressure gauge, but the reading on the gauge is not a true indication of real oil pressure. As long as the pressure to the sending unit is between high and low, the gauge will read normal. If oil pressure drops and trips the low pressure switch, the dash gauge will now read low. Or, if oil pressure goes up and trips the high switch inside the sending unit, the dash gauge will read high. Consequently, don't rely on the oil pressure gauge for an accurate reading in these vehicles. It is only a gross indication if the oil pressure is low, normal or high.
OIL GAUGE PROBLEMS
If the engine is NOT making any unusual noises and seems to be running normally, the oil level on the dipstick is FULL, and you have replaced the oil pressure sending unit but are still getting a low oil pressure reading on the dash gauge, the fault could be in the wiring circuit between the sending unit and gauge, or the gauge itself might be bad.
Check the wiring connections on both ends as well as wiring continuity between the sending unit and gauge. If no wiring faults are found, hook up a pressure gauge directly to the oil pressure port on the engine and check oil pressure with the engine running. If the engine-mounted gauge shows normal oil pressure but the dash gauge is reading low, the problem is a bad dash gauge.
On the other hand, if the engine-mounted pressure gauge reads low and you have done all of the above, chances are the oil pump is worn, or it is not picking up enough oil because of a restriction or blockage in the pickup screen in the bottom of the crankcase.
OIL PUMP PICKUP PROBLEMS
The pickup tube has a screen on the end to prevent large chunks of anything bad that ends up in the crankcase from being sucked into the pump. But we are talking BIG chunks of debris, not normal wear particles or carbon or dust or other microscopic-sized abrasive particles that can cause pump wear over time.
2helpful
1answer

Oil light came on and low oil pressure or no oil pressure. But oil level is fine. 2003 Chevy sierra

spend the 12 dollars and get a universal mechanical oil pressure gauge, remove the oil sending unit on truck and screw new gauge into and start truck. Does it read pressure? I know people will say just replace oil sending unit but i like to visually check for a true oil pressure than to trust a light, at least you will know what pressure your motor has. if you have pressure then replace the sending unit. Most of the time when the sending unit goes bad your oil pressure gauge in the truck will run at 80 psi all the time. Since you have a light the sending unit just says it isn't getting pressure which turns a light on. So be safe and do as i suggest, if there is no pressure at the mechanical gauge then i hate to say it but you may have a bad oil pump. I honestly just think you have a bad sending unit,if you want just replace it and if lights go off thats good, but you still don't know what the pressure is and if you feel comfortable with this then do so.
1helpful
1answer

Where is the oil pressure switch/sendor located?

Oil pressure can be checked at the sending unit passage with an externally mounted mechanical oil pressure gauge. To get accurate results from the test, make sure you follow the manufacturer's recommendations and compare your findings to specifications.
Testing the Oil Pressure Gauge
  • Test the gauge by grounding the wire that leads to the sending unit on the block.
  • When the wire is disconnected from the sending unit with the key switch on, the needle on the oil pressure gauge should be either all the way high or all the way low. Grounding the wire should make the needle move to the opposite side of the gauge from where it was before the wire was grounded. If the vehicle is equipped with an oil pressure light, touching the wire to ground and then removing the wire from ground should turn the light on and off.
  • If either happens, the gauge and wiring are good and the sending unit is at fault.
Testing Oil Pressure
Pressure can be tested by temporarily installing an oil pressure gauge in place of the sending unit. Before testing, look up the oil pressure specifications for your vehicle in the appropriate service manual.
  • Bring the engine up to operating temperature.
  • Now shut the engine off.
  • Locate the oil pressure sending unit; usually it is on the lower side of the engine block.
  • Disconnect the wire from the sending unit and use an open ended wrench to remove the sender. Using pliers can damage the unit.
f43-19.jpg An oil pressure sending unit is removed with a special socket. Courtesy of Chrysler Corporation.
  • Tighten the oil pressure test gauge into the hole in the block where the sender was removed.
f11-15_3184.gif Measuring oil pressure. Reprinted with permission.
  • Check the engine's oil level and fill, if required.
WARNING Be extremely careful when working near a running engine. Always wear safety goggles or glasses with side shields when working around moving machinery and be sure that your clothing is not loose.
  • Now turn the engine on and check the oil pressure on the gauge.
    • Watch as the engine warms to note any excessive drops due to temperature.
    • Make sure the engine speed is set to specifications for testing pressure.
    • If necessary, us a tachometer and adjust the engine idle speed.
  • Record the measured oil pressure, then turn off the engine.
  • Compare the test results with the manufacturer's specifications.
    • If the oil pressure is within specifications, this shows that the oil pressure sending unit may not be working correctly.
    • In many cases, replacing the oil sending unit will correct the problem.
  • After the test is complete, reinstall the oil pressure sending unit, start the engine, and confirm there are no leaks.
2helpful
1answer

2008 1500 suburban, pickedcar up after getting tires replaced, on way home oil pressure dropped and low oil pressure warning came on. Stopped checked oil level it was ok. started car was back at 35 to 40...

If your sending unit is one wire, unhook it from the sender and place a jumper wire from wire to ground. Turn ign on, gauge should pep high PSI. Two wire plug, place jumper between contacts of wires (unplugged). Same thing. What this does is isolate the gauge. If gauge pegs on test, replace sender. If it does it again with new sender, it's the pump. But it's probably the sender.
2helpful
1answer

Oil light blinks on and off could pressure switch be bad if so where is it located on a 2000 ford windstar 3.0

Oil Pressure Switch Operation:
00134_oil_pressure_switch_gauge.jpgInformation relay unit for the indicator light or gauge on instrument panel. It contains a diaphragm that responds to changes in oil pressure. When the oil level is over a pre-set limit, the diaphragm opens the switch, turning off the light. When level is below the pre-set limit, the dash light comes on. In later model cars, if the oil pressure drops, the switch turns off the fuel pump, to stop the engine and limit damage to internal parts. Oil pressure switches can be grouped into two categories, units for electrical gauges and for mechanical gauges.

Oil pressure can be checked at the sending unit passage with an externally mounted mechanical oil pressure gauge. To get accurate results from the test, make sure you follow the manufacturer's recommendations and compare your findings to specifications.
Testing the Oil Pressure Gauge
  • Test the gauge by grounding the wire that leads to the sending unit on the block.
  • When the wire is disconnected from the sending unit with the key switch on, the needle on the oil pressure gauge should be either all the way high or all the way low. Grounding the wire should make the needle move to the opposite side of the gauge from where it was before the wire was grounded. If the vehicle is equipped with an oil pressure light, touching the wire to ground and then removing the wire from ground should turn the light on and off.
  • If either happens, the gauge and wiring are good and the sending unit is at fault.
Testing Oil Pressure
Pressure can be tested by temporarily installing an oil pressure gauge in place of the sending unit. Before testing, look up the oil pressure specifications for your vehicle in the appropriate service manual.
  • Bring the engine up to operating temperature.
  • Now shut the engine off.
  • Locate the oil pressure sending unit; usually it is on the lower side of the engine block.
  • Disconnect the wire from the sending unit and use an open ended wrench to remove the sender. Using pliers can damage the unit.
f43-19.jpg An oil pressure sending unit is removed with a special socket. Courtesy of Chrysler Corporation.
  • Tighten the oil pressure test gauge into the hole in the block where the sender was removed.
f11-15_3184.gif Measuring oil pressure. Reprinted with permission.
  • Check the engine's oil level and fill, if required.
WARNING Be extremely careful when working near a running engine. Always wear safety goggles or glasses with side shields when working around moving machinery and be sure that your clothing is not loose.
  • Now turn the engine on and check the oil pressure on the gauge.
    • Watch as the engine warms to note any excessive drops due to temperature.
    • Make sure the engine speed is set to specifications for testing pressure.
    • If necessary, us a tachometer and adjust the engine idle speed.
  • Record the measured oil pressure, then turn off the engine.
  • Compare the test results with the manufacturer's specifications.
    • If the oil pressure is within specifications, this shows that the oil pressure sending unit may not be working correctly.
    • In many cases, replacing the oil sending unit will correct the problem.
  • After the test is complete, reinstall the oil pressure sending unit, start the engine, and confirm there are no leaks.




6helpful
2answers

Oil Pressure going up and down during acceleration and decel.

Check your oil level in the engine. Oil pressure will read this way when the oil level is getting low...
0helpful
1answer

68 camaro aftermarket fuel gauge pegged passed full

Jess, Make sure you don't have the ground and sender level circuits crossed at the gauge. If the needle is pegs to full it indicates an open circuit, if the needle pegs to empty it is indicating a short to ground.
Let me know.
Regards,
6helpful
2answers

Fluctuation on the oil pressure gauge reading

The oil pressure sending unit is a sensor with an internal diaphragm, if the internal diaphragm is damaged , or the line to the diaphragm is blocked you can get this kind of fluctuation on the oil pressure gauge.

The oil pressure value must be read by installing a mechanical gauge near to the oil pressure switch and checking the pressure.

If pressure is ok, replace the sending unit. If there is a real pressure drop, check the oil pump.

If you still get fluctualtion after replacing the oil pressure sending unit, replace the oil pressure gauge.
0helpful
2answers

Oil pressure gauge reads 80(pegged),,oil tepm is 207....car runs great

it is probably the oil sending unit if you have access to a direct reading oil pressure gauge put it on and if oil pressure is reading normal replace sender
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