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92 geo metro fuel pump replacement

I have already check the entire fuel system. Have the new pump just need step by step clear instructions on how to go about doing it since this is my first fuel pump replacement that is in the gas tank. Pictures or a video would also be mostly appreciated. Thanks for your time.

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Unhook all fuel lines also fillertube remove bolts from holddown straps.lower fuel tank using floorjack.remove srews at top of tank.remove pump assembly change pump reinstall.

Posted on Nov 06, 2012


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Posted on Jan 02, 2017

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SOURCE: how to change water pump in 1996 geo metro?

DITTO ON AUTO ZONE...Don't buy a book, have Auto Zone people copy instructions from their data base for free.

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SOURCE: have 96 geo metro 1.0

wiring pcm or ecu

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SOURCE: need to replace the in-tank

Gasoline FUel Injection
Fuel Pump - Removal & Installation

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Relieve the fuel system pressure.
  3. Remove or disconnect the following:
    Negative battery cable Fuel pump module harness connector Fuel line Fuel tank Fuel pump module locknut Fuel pump module


    Fig. Fuel pump module locknut removal

To install:
  1. Install or connect the following:
    Fuel pump module Fuel pump module locknut Fuel tank Fuel line Fuel pump module harness connector Negative battery cable
  2. Start the engine and check for leaks.

Diesel Injection System - Fuel Lift Pump
Removal & Installation

The fuel transfer pump (fuel lift pump) is attached to the rear of the fuel filter/water separator housing.
  1. Drain fuel from fuel filter housing. Refer to Fuel Filter/Water Separator. See Draining.
  2. Disconnect the electrical connector from the fuel transfer pump.
  3. Disconnect the fuel tank supply line from fuel transfer pump extension line. This is done at the disconnection point at inside of left inner frame rail.
  4. Remove 4 pump mounting bolts (hex-allen), and remove pump from fuel filter housing.
  5. Confirm that transfer pump O-ring is also removed from fuel filter housing.


    Fig. View of the filter housing (1), electrical connector (2), fuel transfer (lift) pump (3), fuel line extension (4) and hex mounting bolts (5)
    View of the filter housing (1), electrical connector (2), fuel transfer (lift) pump (3), fuel line extension (4) and hex mounting bolts (5)

To install:
  1. Install a new O-ring to fuel transfer pump.
  2. Lubricate O-ring and OD of transfer pump inlet connector.
  3. Position fuel transfer pump onto fuel filter housing. Do not use mounting bolts to draw transfer pump to filter housing.
  4. Be sure pump is positioned flat to fuel filter housing. Install mounting bolts and evenly tighten to 61 inch lbs. (7 Nm).
  5. Connect fuel line extension at fuel supply line.
  6. Connect electrical connector to pump.
  7. Prime the system as follows:
    1. Cycle key to actuate transfer pump, or use DRB Scan Tool to actuate transfer pump. Check for leaks.

  8. Operate engine and check for fuel leaks

Hope this helps. Keep us updated.

Posted on Nov 25, 2010

  • 28 Answers

SOURCE: fuel pump replacement on a 1996 Buick Riviera, 3.8L 6cyl, how?

there is an access panel in the trunk. its towards the front right corner of the car under the carpet. there should be 6 or more 5-7 mm screws the hold down the cover. use a screwdriver to pry up on it. there is a metal ring that holds the pump in place. you will have take a hammer and a flat head screwdriver tap the ring off. remember lefty loosey righty tighty.

Posted on Dec 13, 2011

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1 Answer

92 geo metrofuel pump pressure

which engine?
i roll dice 1.0L G10. Suzuki
(25-33 psi)
depends on engine, and test done.
the key pressure and running pressure
the fuel pressure regulator does this.
and leak down test.
the TBI system and MPI work different. the FP reg is quite different
ill not guess what is there. until you say, what engine and EFI
it runs.

the chart below is a start.
its the running pressure i think.
when i do EFI, i do all 5+ tests in the book (FSM)
fuel pressure , run /non run
leak down test.
shut tests.
and the MPI balance test.
but that is how I do it, 100% not just 1 .

line up, of engines.
1.0 L LP2 I3 suz, G10 actual 25-31 PSI

1.3 L L72 I4

1.3 L LY8 16-valve I4

Sep 08, 2014 | Geo Metro Cars & Trucks

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Where is the relay for the fuel pump on 92 geo metro

where, ?
go to the metro forum
or to the alldata dot com.

most are right next to the ECU.

Jan 12, 2013 | 1991 Geo Metro

1 Answer

Wheres the fuel pump on 92 geo metro

if your car is fuel injected it will be in the gas tank

Jan 12, 2013 | 1992 Geo Metro

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Where is the fuel pump on a 93 geo prizm

the fuel pump is electric and located inside the gas tank.

May 21, 2010 | 1993 Geo Prizm

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I have 95 geo metro and i had to replace the fuel pump fuel pump relay a coil pack and it starts when it wants to cranks over

If you mean it starts if it cranks over then its probably the starter needs replaced.

Jul 15, 2009 | 1995 Geo Metro

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94 geo metro won't start. possibly fuel problem. has trouble when i hit gas to make up a hill and misses, no transmission or spark plug problems. HELP!

Do a complete tune up plugs wires cap rotor. The spark gets stronger when your accelerating and this is when some electrical problems break down.

May 19, 2009 | 1994 Geo Metro

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I have a 92 Geo Mtero that i need wiring help for alternator

Trace the wire back from the starter soliniod.

Apr 22, 2009 | 1992 Geo Metro

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How to change water pump in 1996 geo metro?

I've found the Haynes Repair Manual that you can get at Auto Zone to be the best one there is. They have step by step instructions with pictures on repairing or replacing just about anything on your auto. You can get them for around $20 - 25. Is yours a 3 or 4 cylinder? Auto Zone has a new service where you can actually look up repair instructions for your vehicle with pictures. Here's the instructions for a 3 cylinder for your year, make and model:
  1. Disconnect the negative battery cable.
  2. Drain the cooling system.
CAUTIONWhen draining the coolant, keep in mind that cats and dogs are attracted by the ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
  1. Remove the air cleaner assembly.
  2. Loosen but do not remove the four coolant pump pulley bolts.
  3. Raise and support the vehicle safely.
  4. Remove the lower splash shield.
  5. Remove the air conditioner compressor drive belt.
  6. Remove the lower alternator cover plate bolts, loosen the alternator adjusting bolt and remove the drive belt.
  7. Remove the crankshaft pulley.
  8. Remove the coolant pump pulley.
  9. Remove the timing belt.
  10. Remove the oil level dipstick and guide tube.
  11. Remove the alternator adjusting bracket from the water pump.
  12. Remove the water pump rubber seals.
  13. Remove the water pump mounting bolts and nuts. Remove the water pump from the vehicle.
To install:
  1. Clean the gasket mating surfaces thoroughly.
  2. Check the water pump by hand for smooth operation. If the pump does not operate smoothly or is noisy, replace it.
  3. Install the pump using a new gasket. Tighten bolts to 115 inch lbs.. (13 Nm).
  4. Install new rubber seals.
  5. Install the upper alternator adjusting bracket and tighten bolt to 17 ft. lbs.. (23 Nm).
  6. Install the oil level dipstick and guide tube.
  7. Install the timing belt.
  8. Install the water pump pulley and leave the bolts hand tight.
  9. Install the crankshaft pulley.
  10. Install the water pump/alternator drive belt.
  11. Install the lower alternator cover plate and tighten bolts to 89 inch lbs.. (10 Nm).
  12. Install the air conditioner compressor drive belt by releasing the tensioner pulley and installing belt.
  13. Install the lower splash shield and lower vehicle.
  14. Tighten water pump pulley mounting bolts to 18 ft. lbs.. (24 Nm).
  15. Adjust the water pump drive belt tension and tighten alternator adjustment bolt to 17 ft. lbs.. (23 Nm).
  16. Install the air cleaner assembly.
  17. Refill the cooling system.
  18. Connect the negative battery cable.
  19. Start the engine and allow it to reach operating temperature. Check for leaks and refill cooling system as necessary.

Jul 17, 2008 | 1996 Geo Metro

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