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Problem is we can't pull it apart to take it to get replacement, any suggestions

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  • susan ellison Nov 03, 2012

    How to get it apart to replace credit card looking front blower piece

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The black plastic plug on iot should pull off,. There should be a clip on the side of it that you push on while you pull the plug off, Where is it melted? It is not showing in the vidio, Do you mean the wires are melted together? If you can,t get the plug off stick a flat screw driver in between the gap of the plug end the flat metal plate of the sensor,End push upwards on the plug, As you hold the realease clip in in the plug,

Posted on Nov 03, 2012

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Okay, this problem is very common, even if the connector did pull off it would be no good due to melting and bruning of connector.

This problem is common on dodge and chrysler cars and truck.

To solve your problem you will need to cut wires about 2inches back from connector, you will be replacing the blower resistor and connector. i am doing one as we speak, i have done many of these, the one i am doing is on a durango.

you will need to go to dealer for the connector, the connector will come in a kit, they give you a bunch of wires with small connector that slides into new plug, you match up the wire size to the same size wire you have or can use a bigger wire but never go thinner, you will use your old connector as a guide to install the new wires into new connector, then again using old connector to match new wires to wires in truck, then tape up connections,

it is not hard at all to do just make sure correct wire is going into correct slot on new connector, you will need to label them with a piece of tape and write old wire color on tape or use old connector to match up wiring. the new wires are not the same color they are green and purple wires only which is what they sell in kit,

the part # for wiring kit is 1-05017124ac this contains the wires ,crimps and plug.

the resistor # is 1-05061575aa.

I would give the dealer the year,make, model and the vin # just to make sure your kit is the same. good luck and if you need help write back.

IMPORTANT ; make sure when cutting wires that key is off and cut one wire at a time, this will avoid popping a fuse. good day

Posted on Nov 03, 2012

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