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How to replace pinion seal on 2002 mustang gt

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6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

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Posted on Jan 02, 2017

motor1258
  • 6674 Answers

SOURCE: Rear Axel Seal

Wheel, brakes etc that are in way of pulling axle out have to come off. Drain rear end fluid, remove rear housing cover, remove bolt that holds pin in differential, remove differential pin, push in slightly on axle to remove "U" clip that holds shaft in, then slide shaft out. replace seal. Reverse procedure for re-install & fill with gear lube. If any questions, get back to us.

Posted on Apr 17, 2009

  • 92 Answers

SOURCE: pinion seal leaking

check your rear diff vent if pluged clean it out and clean up the pinion seal.sometimes if the leak is caused by pluged vent and has not been leaking long once vent is clean sometimes the leak will stop.there is not a specific torque amount because it is rotational torque(how hard to turn pinion).there is a crush sleve on the pinion and if torqued too tight or too loose brg preload will be wrong and brg damage could result.mark and remove drive shaft.remove rear wheels,brakes,axles.so when turning pinion you dont have any drag from brakes or axles.mark the position of the yoke on the pinion.remove yoke,replace seal,reinstall yoke be sure to replace pinion nut.tighten nut until it takes the exact same amount of force to turn pinion as before taking original pinion nut off.hope this helps.

Posted on Oct 22, 2008

emissionwiz
  • 75077 Answers

SOURCE: ford pinion seal

remove the drive shaft at the pinion flange move it out of the way, then remove the pinion flange on the differential nose, the seal is under that, replace the seal and repalce the pinion flange nut, torque to 50 foot pounds and stake the nut like the old one, this is bending the lip of the nut over to lock it in place.

Posted on Mar 27, 2009

  • 11 Answers

SOURCE: fuse number for the wipers: 2002 mustang gt coupe

Onlinefreebooks.net has owner's manuals that can be downloaded. The owner's manual will have that location in it.

Posted on Oct 14, 2009

Gozer
  • 435 Answers

SOURCE: How do you replace rear seal (pinion) on a 2000

be sure to mark the drive shaft position so it is re-assembled in the same location, it's balanced at the factory. Also Locktite the driveshaft mouting bolts and torque them. (42-57 FT LB)

Posted on May 02, 2010

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1 Answer

Replace a pinion seal on a 2002 Chevy silverado


that job you to know what you doing looks easy but you need to give a specific torke the pinion nut

Oct 20, 2014 | 2002 Chevrolet Silverado

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How do you bleed rack and pinion on a 1993 mustang gt


i don't think you can bleed rack and pinion it is a loop systeminone way and out the other.

Sep 18, 2012 | 1983 Ford Mustang Hatchback

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On my 2005 mustang gt the rear dif has a leak where the driveshaft connects to it. What do I do?


There's a seal there called a pinion seal that will need to be replaced. Take the driveshaft loose from the rear end. You will then see a large nut, probably 1" or larger. You will need to remove this with an air impact wrench. The nut is so tight that you would not be able to get it off by hand. Then the flange comes off that the driveshaft was bolted to, and there you will see the seal that needs replacing. It can be removed with a small hammer and a screwdriver. Put some grease on the new one and carefully hammer it in, being sure to keep it straight. It will fight you, but keep after it. Once you get it started, it will go the rest of the way pretty easily. Then reverse the process, being sure to get the big nut real tight.

Feb 25, 2010 | 2005 Ford Mustang

1 Answer

Rear differential on a 2004 Mustang gt leaking fluid


this is for 2003 7.5 inch ring gear axle. SECTION 205-02A: Rear Drive Axle/Differential — Ford 7.5-Inch Ring Gear 2003 Mustang Workshop Manual IN-VEHICLE REPAIR Drive Pinion Flange and Drive Pinion Seal Special Tool(s) s3b%7eus%7een%7efile=st2026a.gif%7egen%7eref.gif2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent s3b%7eus%7een%7efile=st1257a.gif%7egen%7eref.gifHolding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) s3b%7eus%7een%7efile=st1862a.gif%7egen%7eref.gifInstaller, Drive Pinion Flange 205-002 (TOOL-4858-E) or equivalent Removal
  1. Raise and support the vehicle.
  1. Remove the rear wheel and tire assemblies.
  1. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustment. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Do not allow the calipers to hang from the brake hoses. Remove the rear brake caliper and support bracket from the knuckle as an assembly. Wire the caliper and support bracket assembly out of the way.
  2. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Index-mark the driveshaft flange and pinion flange (4851) to maintain initial balance during installation. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: The driveshaft centering socket yoke fits tightly on the pinion flange pilot. Never hammer on the driveshaft or any of its components to disconnect the yoke from the flange. Pry only in the area shown, with a suitable tool, to disconnect the yoke from the flange. Disconnect and position the driveshaft out of the way.
  1. Install an Nm (inch/pound) torque wrench on the nut and record the torque necessary to maintain rotation of the drive pinion gear through several revolutions.
  1. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: After removing the nut, discard it. Use a new nut for installation. Use the special tool to hold the pinion flange while removing the nut.
  1. Index-mark the pinion flange and drive pinion gear stem to maintain initial balance during installation.
  1. Using the special tool, remove the pinion flange.
Installation
  1. Inspect the pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary.
  1. Lubricate the pinion flange splines.
    • Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A.
  1. NOTE: Disregard the index marks if installing a new pinion flange. Position the pinion flange.
  1. Using the special tools, install the pinion flange.
  1. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Do not under any circumstance loosen the nut to reduce preload. If it is necessary to reduce preload, install a new collapsible spacer (4662) and nut. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Remove the special tool while taking preload readings with the Nm (inch/pound) torque wrench. Tighten the nut to set the preload.
    • Rotate the drive pinion occasionally to make sure the differential pinion bearings (4630) (4621) seat correctly. Take frequent differential pinion bearing torque preload readings by rotating the drive pinion with a Nm (inch/pound) torque wrench.
    • If the preload recorded prior to disassembly is lower than the specification for used bearings, then tighten the nut to specification. If the preload recorded prior to disassembly is higher than the specification for used bearings, then tighten the nut to the original reading as recorded.
    • Refer to the torque specification for used differential pinion bearings in the Specifications portion of this section.
  1. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Align the index marks. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Install the driveshaft with new bolts. If new bolts are not available, apply Threadlock and Sealer EOAZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-A5 to the threads of the original bolts. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: The driveshaft centering socket yoke fits tightly on the pinion flange pilot. To make sure that the yoke seats squarely on the flange, tighten the bolts evenly in a cross pattern as shown. Connect the driveshaft. .
  1. Install the rear brake calipers.
  1. Install the rear wheel and tire assemblies.
  1. Lower the vehicle.

May 26, 2009 | 2004 Ford Mustang

1 Answer

Power steering fluid


Nothing will happen. Power steering fluid is what you should have used. ATF is Automatic Transmission Fluid.This fluid is more intended where friction qualities are needed.It will work, but power steering fluid is better for the pump and hoses and gives the rack and pinion a better lubrication the ATF.Don't worry you are fine as it is.

Apr 20, 2009 | 2002 Ford Mustang

1 Answer

Rear Axel Seal


Wheel, brakes etc that are in way of pulling axle out have to come off. Drain rear end fluid, remove rear housing cover, remove bolt that holds pin in differential, remove differential pin, push in slightly on axle to remove "U" clip that holds shaft in, then slide shaft out. replace seal. Reverse procedure for re-install & fill with gear lube. If any questions, get back to us.

Apr 16, 2009 | 2002 Ford Mustang

2 Answers

Rear wheel bearing


SECTION 205-02B: Rear Drive Axle/Differential — Ford 8.8-Inch Ring Gear 2003 Mustang Workshop Manual IN-VEHICLE REPAIR Axle Shaft Removal
  1. Raise and support the vehicle. For additional information, refer to Section 100-02 .
  1. Remove the wheel and tire assembly. For additional information, refer to Section 204-04 .
  1. Remove the rear brake disc (2C026). For additional information, refer to Section 206-04 .
  1. Remove the differential housing cover (4033) and drain the lubricant. For additional information, refer to Differential Housing Cover in this section.
  1. Remove the differential pinion shaft (4211).
    1. Remove the differential pinion shaft lock bolt (4241).
    1. Remove the differential pinion shaft.
  1. s3b~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-ring in the axle shaft groove.
    Remove the U-washer (4N237).
    1. Push the axle shafts (4234) inboard.
    1. Remove the U-washer.
  1. s3b~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Damage to the rear brake anti-lock sensor (2C190) may occur if it is not removed before the axle shaft.
    Carefully remove the rear brake anti-lock sensor. For additional information, refer to Section 206-09A .
  1. s3b~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the wheel bearing oil seal.
    Remove the axle shaft.
--------------------------------------------------------------------------------------
Rear Wheel Bearing and Axle Shaft Oil Seal Removal
  1. Remove the axle shaft (4234). For additional information, refer to Axle Shaft in this section.
  1. NOTE: If the wheel bearing oil seal is leaking, the axle housing vent may be plugged.
    Using the special tools, remove the rear wheel bearing and wheel bearing oil seal.
Installation
  1. Lubricate the new rear wheel bearing with the specified lubricant.
  1. Using the special tools, install the new rear wheel bearing.
  1. Lubricate the lip of the new wheel bearing oil seal.
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. Using the special tools, install the new wheel bearing oil seal.
  1. Install the axle shaft. For additional information, refer to Axle Shaft in this section.

-------------------------------------------------------------------
Installation
  1. Lubricate the lip of the wheel bearing oil seal
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. s3b~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the wheel bearing oil seal.
    Install the two axle shafts.
  1. s3b~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-ring in the axle shaft groove.
    Install the U-washer.
    1. Position the two U-washers on the button end of the axle shaft.
    1. Pull the axle shaft outward.
  1. NOTE: If a new pinion shaft lock bolt is unavailable, coat the threads with Threadlock and Sealer EOAZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-A5 prior to installation.
    Install the differential pinion shaft.
    1. Align the hole in the differential pinion shaft with the case lock bolt hole.
    1. Install a new differential pinion shaft lock bolt.
  1. Install the differential housing cover and fill the rear axle with the specified lubrication. For additional information, refer to Differential Housing Cover in this section.
  1. Install the rear brake anti-lock sensor. For additional information, refer to Section 206-09A .
  1. Install the rear brakes. For additional information, refer to Section 206-04 .
  1. Install the tire and wheel assembly. For additional information, refer to Section 204-04 .
  1. Lower the vehicle.

Apr 10, 2009 | 2004 Ford GT

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